Vehicle Seat Fan Case Module Orientation Restrictor

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Solution Overview

Problem

Existing air conditioning devices for vehicle seats face issues with incorrect assembly of case modules, where the orientation of the second case relative to the first case is not specified, leading to improper assembly and potential damage to surrounding components.

Innovation Solution

Incorporating a restrictor, such as ribs or stoppers, to prevent the incorrect assembly of the case modules by ensuring they can only be assembled in a specified orientation, with the ribs or stoppers being made of resin to avoid damage to nearby components like harnesses.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the case module is assembled without orientation restrictions, then the assembly process is simple and fast, but the orientation of the second case relative to the first case may be incorrect, leading to improper assembly

Engineering Contradiction:
Improveassembly speedVSAvoidassembly orientation accuracy
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent applies asymmetry by providing ribs with different shapes at different positions on the first case. Specifically, a first rib has a different shape from a second rib, creating an asymmetric configuration that only allows the second case to be assembled in the correct orientation. This asymmetric design prevents incorrect assembly while maintaining a relatively simple assembly process.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The ribs act as intermediary elements between the first case and the second case. These ribs protrude from the first case and engage with corresponding recesses or features on the second case, serving as a mediating mechanism that guides the assembly process and ensures correct orientation without requiring complex assembly procedures.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Manufacturing precision

If ribs are used as restrictors to prevent incorrect assembly, then assembly orientation accuracy is improved, but the ribs may interfere with or damage surrounding components like harnesses

Engineering Contradiction:
Improveassembly orientation accuracyVSAvoiddamage to surrounding components
Core Design Contradiction:
Manufacturing precisionVSObject-affected harmful factors

Solution Approach 1:

The patent applies local quality by making the ribs flexible rather than rigid. This local flexibility allows the ribs to deform or yield when they come into contact with surrounding components like harnesses during the assembly process. The ribs maintain their restrictive function for incorrect orientation while locally adapting to avoid damaging other components.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent changes the physical parameter of the ribs from rigid to flexible. This parameter change allows the ribs to perform their orientation-restriction function while simultaneously avoiding damage to surrounding components. The flexibility parameter enables the ribs to bend or deform under load, preventing harmful interference with harnesses and other nearby parts.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS10639958B2Air conditioning device
Publication Date: 2020.05.05 TOYOTA BOSHOKU KK
  • US10639958B2 patent drawing
  • US10639958B2 patent drawing
  • US10639958B2 patent drawing

AI summary

An air conditioning device is provided. The air conditioning device comprises a fan and is provided on an underside of a seating surface of a vehicle seat. The fan comprises a case module and a restrictor. The case module comprises a first case and a second case. The first case is located at a side of the fan where the seating surface is located. The second case is located at a side of the fan opposite to the seating surface and is assembled to the first case. The restrictor is configured to restrict assembling of the first case and the second case to each other when an orientation of the second case with respect to the first case is different from a specified orientation.