Vehicle Seat Fitting Backlash Compensation via Offset Latches

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Solution Overview

Problem

Existing vehicle seat fittings suffer from backlash issues, leading to reduced strength and engagement problems, particularly under high loads and in crash scenarios, due to incomplete latch engagement and production tolerances.

Innovation Solution

The fitting employs an offset of rotational bearing seats and guide center lines to compensate for backlash, utilizing an interaction between latches and a toothed ring to enforce geometric compensation, and incorporates radially different cams and tilting latches to enhance strength and tooth engagement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If one latch is offset in parallel to an axis through the center point to compensate torsional backlash, then torsional backlash is compensated, but the latch is not completely engaged leading to loss of strength

Engineering Contradiction:
Improvetorsional backlash compensationVSAvoidlatch engagement strength
Core Design Contradiction:
Stability of the object's compositionVSStrength

Solution Approach 1:

The patent introduces an asymmetric offset of the latch relative to the center point of the first fitting part. This asymmetric positioning creates a moment arm that generates a tilting effect on the latch during engagement, which compensates for torsional backlash while maintaining complete engagement of the latch with the toothed ring.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The latch is designed to tilt dynamically during engagement rather than remaining perfectly parallel. This dynamic tilting motion allows the latch to compensate for backlash variations while maintaining full engagement strength, transforming a static alignment problem into a dynamic solution.

Inventive Principle:
Principle #15Dynamics

2Strength

If the number of latches is increased to improve resistivity against external loads, then crash resistance is improved, but device complexity increases

Engineering Contradiction:
Improvecrash resistanceVSAvoidnumber of latches
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The patent optimizes the parameters of existing latches (offset distance, tilting angle, cam geometry) to maximize their load-bearing capacity and crash resistance. By carefully selecting these parameters, the fitting achieves high strength with a moderate number of latches rather than requiring a large number of latches.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The latches are pre-loaded through spring elements that apply radial force before any external load is applied. This preliminary action ensures that the latches are already engaged and tilted in the optimal position to resist external loads, including crash forces, without requiring additional latches.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If latches are tilted to improve tooth engagement, then tooth engagement is improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improvetooth engagementVSAvoidlatch alignment precision
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The latch tilting mechanism is self-regulating through the interaction between the latch geometry and the toothed ring. As the latch engages with the teeth, the geometry automatically guides the latch into the correct tilted position without requiring high-precision pre-alignment during manufacturing. The engagement process itself creates the proper orientation.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

Eccentric cams are introduced as intermediary elements that facilitate the tilting motion of the latches. These cams provide a mechanical guide that translates the engagement force into the desired tilting motion, reducing the precision requirements for direct latch-to-toothed-ring alignment during manufacturing.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS8720999B2Fitting for a vehicle seat
Publication Date: 2014.05.13 KEIPER SEATING MECHANISMS CO LTD
  • US8720999B2 patent drawing
  • US8720999B2 patent drawing
  • US8720999B2 patent drawing

AI summary

A fitting for a vehicle seat comprises a first fitting part, a second fitting part which is rotatable relative to the first fitting part about an axis, an eccentric that can be acted on which is rotatably supported about the axis, and several latches for locking the first fitting part radially outward with the second fitting part. The latches are guided by the first fitting part by guides which are guided in the radial direction relative to the axis, and the eccentric acts to move the latches radially outward. The first fitting part defines a rotational bearing seat having a center, the second fitting part defines a rotational bearing seat having a center, and the guides each define one center line. An offset is provided between the centers of the rotational bearing seats and/or the intersection points of the center lines.