Undulated Aircraft Seat Frame Beams for Dynamic Load Absorption

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Solution Overview

Problem

Conventional aircraft seat frame beam members with uniform axial cross-sections lack sufficient elasticity and energy absorption capacity to handle dynamic loads encountered during flight, which can lead to increased stress and potential damage or injury.

Innovation Solution

The introduction of undulations in the tubular volume of frame beam members, which can be fabricated from composite materials like fiber-reinforced polymers, allows for additional local bending deformation and enhanced energy absorption under dynamic loads, combining stiffness and strength properties for static and quasi-static conditions with increased elasticity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If uniform axial cross-section is used in frame beam members, then stiffness and strength are improved for static and quasi-static loads, but elasticity and energy absorption capability deteriorate under dynamic loads

Engineering Contradiction:
Improvestiffness and strengthVSAvoidelasticity and energy absorption capability
Core Design Contradiction:
StrengthVSStability of the object's composition

Solution Approach 1:

The frame beam member incorporates undulated portions at specific locations along its length, creating local variations in geometry. These undulated portions have different cross-sectional characteristics compared to the uniform sections, allowing the beam to exhibit enhanced elasticity and energy absorption at these localized regions while maintaining overall structural strength and stiffness in the uniform sections.

Inventive Principle:
Principle #3Local quality

2Ease of manufacture

If uniform axial cross-section is used in frame beam members, then manufacturing simplicity is improved, but dynamic load resistance deteriorates

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoiddynamic load resistance
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The frame beam member is divided into distinct segments: uniform axial cross-section portions and undulated portions. The uniform segments can be manufactured using conventional processes, while the undulated segments are introduced as specific geometric features at predetermined locations. This segmentation allows the beam to achieve enhanced dynamic load resistance through the undulated portions while maintaining manufacturing simplicity in the uniform sections.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The undulated design of frame beam members provides enhanced dynamic response, reducing the risk of damage to the aircraft seat frame and improving occupant safety and comfort by absorbing energy effectively during dynamic events.

Implementation Method 1

the undulations allow for additional local bending deformation and enhanced energy absorption under dynamic loads

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

enhanced capability to absorb energy of the dynamic loads

Methodology Applied
Scientific EffectEnergy absorption: Damping

Data Source

PatentEP3895936B1Aircraft seat frame with enhanced dynamic response
Publication Date: 2024.10.09 BE AEROSPACE INC
  • EP3895936B1 patent drawingFigure 1A~1E
  • EP3895936B1 patent drawingFigure 2A~2B
  • EP3895936B1 patent drawingFigure 2C~2D

AI summary

A frame beam member may include a tubular volume. The tubular volume may include at least one wall (200) with one or more undulations (202, 204) in a radial direction along a length of the tubular volume. The one or more undulations may be configured to allow the tubular volume to absorb energy of a load applied during a flight scenario through local bending of the one or more undulations. The one or more undulations may be configured to have a first curvature when unloaded, and may be configured to have a second curvature when the load is applied. The second curvature may be different than the first curvature. The frame beam member may be one of a plurality of frame beam members of the aircraft seat frame. The plurality of frame beam members may be configured to couple to a plurality of joints of the aircraft seat frame.