Aircraft Seat Headrest Assembly for 3D Passenger Adjustment

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Solution Overview

Problem

Existing headrests for commercial aircraft seats lack universal three-dimensional adjustability and require frequent maintenance due to passenger use, failing to meet the diverse needs of passengers.

Innovation Solution

A seat assembly with a collar and slide mechanism that allows for vertical adjustment and lateral support through flexible rods and resiliency members, enabling passengers to customize headrest positioning in three-dimensional space, using a combination of screws, washers, and rivets for secure attachment to the seat back.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If existing headrest mechanisms are used, then basic vertical adjustment is provided, but three-dimensional adjustability is not achieved

Engineering Contradiction:
Improvethree-dimensional adjustabilityVSAvoidmechanism complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The headrest is divided into multiple independent adjustable segments: a central portion for vertical movement, and peripheral portions (ears/wings) that can be adjusted both vertically and laterally. Each segment has its own adjustment mechanism, allowing three-dimensional positioning independently to accommodate different passenger needs.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention transitions from traditional one-dimensional (vertical only) or two-dimensional adjustment to three-dimensional adjustment by adding lateral movement capability to the peripheral portions. This enables adjustment in vertical, lateral, and angular dimensions simultaneously.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Adaptability or versatility

If mechanically-adjustable portions are added for three-dimensional support, then adjustability is improved, but maintenance requirements increase

Engineering Contradiction:
ImproveadjustabilityVSAvoidmaintenance frequency
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The adjustment mechanisms are designed to be passenger-operable without requiring maintenance intervention. The mechanisms include self-latching features and intuitive controls that allow passengers to adjust the headrest independently, reducing the need for frequent maintenance while maintaining high adjustability.

Inventive Principle:
Principle #25Self-service

3Ease of operation

If multiple adjustment mechanisms are implemented, then passenger comfort is improved, but device complexity increases

Engineering Contradiction:
Improvepassenger comfortVSAvoidnumber of mechanisms
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

Multiple adjustment functions are combined into integrated mechanisms. The peripheral portions are connected to the central portion through linkages that allow simultaneous vertical and lateral adjustment through coordinated movement, reducing the number of separate mechanisms while maintaining comprehensive adjustability for passenger comfort.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides enhanced adjustability and reduced maintenance needs by allowing passengers to customize headrest support in three-dimensional space, accommodating various torso lengths and positions, thereby improving passenger comfort and extending the lifespan of the headrest.

Implementation Method 1

resiliency members, enabling passengers to customize headrest positioning

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentEP2322429B1Head rest mechanisms and assemblies
Publication Date: 2013.03.20 ZODIAC SEATS US LLC
  • EP2322429B1 patent drawingFigure 1
  • EP2322429B1 patent drawingFigure 2
  • EP2322429B1 patent drawingFigure 3

AI summary

Detailed are head rest mechanisms (38) and assemblies containing a flexible collar (14). Portions of the collar may be moved independently from other portions and may pivot or otherwise move both forward of the seat back and vertically under passenger control. Also described are slide assemblies (18) containing deformable projections for use with vertically-adjustable head rests.