Vehicle Seat Bottom Plate Honeycomb Rib Structure

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Solution Overview

Problem

Existing saddled vehicle seats, such as those for motorcycles, face challenges in achieving both rigidity and weight reduction, particularly in seating, outer edge, and fuel supply opening regions, while maintaining structural integrity and preventing deformation.

Innovation Solution

The implementation of honeycomb-shaped reinforcement ribs on the surface of the bottom plate, with upper and lower ribs arranged alternately and radially, forming a honeycomb structure that enhances load dispersion and rigidity while minimizing weight by reducing the volume of the ribs and avoiding excessive height protrusion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If reinforcement ribs are arranged in a lattice shape on the bottom plate to secure rigidity, then the rigidity of the seat is improved, but the weight of the seat increases

Engineering Contradiction:
Improverigidity of the seatVSAvoidweight of the seat
Core Design Contradiction:
StrengthVSWeight of moving object

Solution Approach 1:

The bottom plate is segmented into multiple regions with different reinforcement rib arrangements. The seating region has a specific pattern of reinforcement ribs, while other regions have different patterns or no ribs, allowing optimized weight distribution while maintaining necessary rigidity in critical areas.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the bottom plate are given different structural qualities. The seating region receives specific reinforcement rib patterns to handle occupant loads, while outer edge regions and fuel supply opening regions have tailored reinforcement patterns, avoiding uniform reinforcement throughout the entire plate and reducing overall weight.

Inventive Principle:
Principle #3Local quality

2Strength

If reinforcement ribs are added to improve rigidity in seating, outer edge, and fuel supply opening regions, then the structural integrity is improved, but the weight and volume of the seat increases

Engineering Contradiction:
Improverigidity in seating and outer edge regionsVSAvoidweight of the seat
Core Design Contradiction:
StrengthVSWeight of moving object

Solution Approach 1:

The bottom plate features locally optimized reinforcement patterns: the seating region has reinforcement ribs arranged to support occupant weight, the outer edge region has ribs to prevent deformation, and the fuel supply opening region has ribs to maintain structural integrity around the opening. Each region's reinforcement is tailored to its specific functional requirements, avoiding unnecessary weight in areas where full reinforcement is not needed.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

Rather than providing uniform reinforcement across the entire bottom plate, the invention applies reinforcement ribs only where structurally necessary. The seating region, outer edge region, and fuel supply opening region receive targeted reinforcement, while other areas have reduced or no reinforcement, achieving adequate structural integrity with minimized weight.

Inventive Principle:
Principle #16Partial or excessive action

3Weight of moving object

If the volume of reinforcement ribs is reduced to achieve weight reduction, then the weight of the seat is reduced, but the rigidity and load dispersion capability deteriorates

Engineering Contradiction:
Improveweight of the seatVSAvoidrigidity and load dispersion
Core Design Contradiction:
Weight of moving objectVSStrength

Solution Approach 1:

The reinforcement rib structure is segmented into multiple individual ribs distributed across the bottom plate rather than using a single solid reinforcement element. This segmentation allows the ribs to effectively disperse loads across multiple contact points while using less total material volume, achieving both weight reduction and maintained load dispersion capability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The reinforcement ribs extend in multiple directions and dimensions across the bottom plate surface, creating a three-dimensional reinforcement pattern. This multi-dimensional arrangement allows the ribs to resist loads from various directions and effectively disperse applied forces across the plate structure, maintaining rigidity and load dispersion capability with reduced material volume compared to a single thick reinforcement element.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS9809267B2Vehicle seat
Publication Date: 2017.11.07 TS TECH CO LTD
  • US9809267B2 patent drawing
  • US9809267B2 patent drawing
  • US9809267B2 patent drawing

AI summary

A vehicle seat that provides rigidity of the seat while enabling weight reduction of the seat is provided. The vehicle seat has upper ribs projecting from a top surface and lower ribs projecting from a bottom surface in a seating region of a bottom plate. Also provided in the seating region are a center protrusion portion formed at a center portion and an annular protrusion portion formed outside the center protrusion portion to have a space therebetween. The upper ribs are formed at parts different from parts at which the center protrusion portion and the annular protrusion portion are formed, while the lower ribs are formed at the parts at which the center protrusion portion and the annular protrusion portion are formed. The upper ribs and the lower ribs are arranged alternately, while extending radially from the center protrusion portion toward the annular protrusion portion to form a honeycomb shape.