Seat Back Impulse Generator for Spinal Tension Reduction

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Solution Overview

Problem

Current seat belt systems fail to adequately protect passengers from high spinal tension loads during sudden deceleration events, particularly in high-speed accidents where front row passengers lack an aft seatback to absorb momentum, leading to potential severe spinal, pelvic, and head/neck injuries.

Innovation Solution

A safety seat system incorporating a seat frame, seat back, and an impulse generator that delivers a controlled compression load to the passenger's spine during deceleration events, activated by a controller receiving signals from an inertial sensor, which can utilize airbags, mechanical energy, solenoids, or rotating cam assemblies to apply a longitudinal force, reducing spinal tension.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If 3-point or 5-point harness systems or passenger-containing airbags are used to protect free flail passengers, then spinal protection is improved, but device weight and structural complexity increase

Engineering Contradiction:
Improvespinal tension loadsVSAvoidrestraint system weight
Core Design Contradiction:
Object-affected harmful factorsVSWeight of moving object

Solution Approach 1:

The patent changes the fundamental parameter of force application from tension (seat belts pulling forward) to compression (impulse device pushing backward). This parameter change allows protection against spinal tension loads using a mechanism that does not require heavy structural reinforcement, thereby reducing system weight while maintaining protective effectiveness.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces the passive mechanical restraint system (seat belts and airbags) with an active impulse generation system that uses controlled energy release (chemical, mechanical, or electrical) to create a counteracting compressive force. This substitution eliminates the need for heavy structural components required by traditional restraint systems.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Object-affected harmful factors

If 3-point or 5-point harness systems or passenger-containing airbags are used to protect free flail passengers, then spinal protection is improved, but device complexity and structural reinforcement requirements increase

Engineering Contradiction:
Improvespinal tension loadsVSAvoidrestraint system complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent extracts the protective function from the complex restraint system infrastructure (seat belts, airbags, structural reinforcements) and implements it through a standalone impulse generator that can be integrated into the existing seat structure. This extraction simplifies the overall system by removing the need for multiple interconnected safety components.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The impulse device is designed to serve multiple protective functions within a single component: it provides spinal protection during free flail events, can be integrated with existing seat structures, and works across different vehicle configurations. This multi-functionality reduces the need for separate specialized restraint systems.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If seat belts are used to prevent serious injury in vehicle accidents, then basic restraint is provided, but they fail to protect against high spinal tension loads during sudden deceleration

Engineering Contradiction:
Improvebasic restraint functionVSAvoidspinal tension loads
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The impulse device applies a preliminary counteracting force in the opposite direction of the harmful motion. When sudden deceleration occurs and the passenger jerks forward creating spinal tension, the impulse generator rapidly delivers a compressive force backward onto the spine, preemptively counteracting the tension load before it can cause injury.

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

The patent inverts the traditional approach to restraint by instead of pulling the passenger forward with seat belts, pushing the passenger backward with an impulse device. This inversion of force direction fundamentally changes how spinal loads are managed during deceleration events.

Inventive Principle:
Principle #13The other way round (Inversion)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively mitigates spinal tension loads by applying a controlled compression load, reducing the risk of injury during sudden decelerations, as illustrated by the comparison of lumbar tension profiles with and without the impulse, demonstrating a safer distribution of forces across the spine.

Implementation Method 1

delivering a compression load to counter a spinal tension load that occurs during a free flail incident

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 2

an inertial sensor, which can utilize airbags, mechanical energy, solenoids, or rotating cam assemblies

Methodology Applied
Scientific EffectInertia: Inertia

Data Source

PatentUS20240253540A1Seat impulse device for the reduction of spinal tension loads resulting from a free flail event
Publication Date: 2024.08.01 BE AEROSPACE INC
  • US20240253540A1 patent drawing
  • US20240253540A1 patent drawing
  • US20240253540A1 patent drawing

AI summary

A safety seat system and method for delivering a compression load to a passenger during a frontal deceleration event is disclosed. The system may include a seat frame, a seat back, and an impulse generator coupled to the seat back configured to provide a compression load onto a spine of a sitting passenger during a forward deceleration event. The system further includes a controller configured to receive a forward deceleration signal from the inertial sensor and activate the impulse generator based on the forward deceleration signal. The impulse generator may generate the compression load via an airbag, mechanically stored energy, a solenoid switch, or via a rotating cam assembly.