Vehicle Seat Width Reduction via Inclined Coupling Bolt

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Solution Overview

Problem

Existing vehicle seats have a larger width dimension due to the protrusion of the coupling bolt from the side frame, which is not ideal for compact designs.

Innovation Solution

The coupling bolt is positioned below the side frame, and its central axis is inclined relative to the horizontal direction, with a restrictor on the belt anchor bracket to prevent rotation and further reduce the width dimension by positioning the bolt inside the side frame.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the coupling bolt is positioned at the vertical-direction center of the side frame and projects outward, then the coupling bolt can effectively connect the belt anchor bracket and belt stay, but the vehicle seat width dimension becomes larger

Engineering Contradiction:
Improvecoupling effectivenessVSAvoidvehicle seat width dimension
Core Design Contradiction:
ReliabilityVSLength of moving object

Solution Approach 1:

The coupling bolt is repositioned from the vertical-center horizontal orientation to a below-the-side-frame inclined orientation. This dimensional change allows the bolt to achieve effective coupling while projecting inward rather than outward, thus reducing the vehicle seat width dimension without compromising coupling reliability

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

Instead of having the coupling bolt project outward from the side frame as in conventional designs, this invention inverts the arrangement by positioning the bolt below the side frame with its central axis inclined, causing it to project inward toward the seat-width-direction inside, thereby reducing overall width

Inventive Principle:
Principle #13The other way round (Inversion)

2Length of moving object

If the coupling bolt central axis is inclined with respect to the horizontal direction, then the vehicle seat width dimension is reduced, but the coupling geometry becomes more complex

Engineering Contradiction:
Improvevehicle seat width dimensionVSAvoidcoupling geometry
Core Design Contradiction:
Length of moving objectVSDevice complexity

Solution Approach 1:

The belt anchor bracket is designed with localized structural features including a restrictor and specifically positioned through holes that accommodate the inclined coupling bolt. This local quality enhancement at the coupling point enables the inclined geometry to function effectively without requiring complex modifications throughout the entire seat structure

Inventive Principle:
Principle #3Local quality

3Stability of the object's composition

If the restrictor is provided outside the sector-shaped region, then the belt stay rotation is effectively restricted, but the belt anchor bracket structure becomes more complex

Engineering Contradiction:
Improvebelt stay rotation restrictionVSAvoidbelt anchor bracket structure
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The belt anchor bracket is segmented into functional zones: the restrictor positioned outside the sector-shaped region to prevent rotation, and the through holes positioned within specific angular ranges to provide mounting flexibility. This segmentation allows each element to perform its specific function independently, achieving rotation restriction without requiring the entire structure to be complex

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS10737587B2Vehicle seat
Publication Date: 2020.08.11 TOYOTA BOSHOKU KK
  • US10737587B2 patent drawing
  • US10737587B2 patent drawing
  • US10737587B2 patent drawing

AI summary

Disclosed is one example of a vehicle seat in which a dimension thereof in its width direction can be smaller. The vehicle seat includes: a side frame extending in seat front-rear directions; a belt anchor bracket at least part of which is positioned below the side frame; a belt stay at least part of which is positioned below the side frame; and a coupling bolt that couples the belt anchor bracket and the belt stay to each other at a position below the side frame, the coupling bolt passing through a first member, which is one of the belt anchor bracket and the belt stay, and reaching a second member, which is the other of the belt anchor bracket and the belt stay.