Vehicle Seat Inclination Linkage for Compact Crash Load Absorption

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Solution Overview

Problem

Motor vehicle seats face challenges in absorbing strong forces during frontal collisions while maintaining a large adjustment range and compact dimensions, with existing inclination adjustment mechanisms being oversized and inefficient.

Innovation Solution

A motor vehicle seat with a dual-actuator system using linked arm mechanisms and geared motors to adjust the seat inclination, distributing forces across both sides of the seat and increasing torque, allowing for efficient force absorption and compact design.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single-sided inclination adjustment mechanism is used, then the device complexity is reduced, but the ability to absorb strong forces during frontal collision deteriorates

Engineering Contradiction:
Improveinclination adjustment mechanismVSAvoidforce absorption capability
Core Design Contradiction:
Device complexityVSStrength

Solution Approach 1:

The inclination adjustment mechanism is divided into two separate actuator elements, one on each longitudinal side of the seat. Each actuator element has its own drive mechanism with pinion and internal gear, allowing the forces during collision to be distributed across both sides rather than concentrated on one side, thereby improving overall strength while keeping each individual actuator compact

Inventive Principle:
Principle #1Segmentation

2Device complexity

If the inclination adjustment acts only on one longitudinal side, then the device complexity is reduced, but the dimensions must be increased to absorb strong forces

Engineering Contradiction:
Improveadjustment mechanism structureVSAvoidactuator element size
Core Design Contradiction:
Device complexityVSVolume of moving object

Solution Approach 1:

The single large actuator is segmented into two smaller actuators distributed on both longitudinal sides of the seat. Each actuator handles half the force load, allowing compact dimensions while maintaining sufficient strength through the combined effect of both actuators

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The two actuator elements are combined symmetrically on both sides of the seat, creating a balanced force distribution system. The merging of both actuators provides the necessary force absorption capability while each individual actuator remains compact

Inventive Principle:
Principle #5Merging (Combining)

3Volume of moving object

If a compact inclination adjustment is used, then the space requirement is reduced, but the ability to compensate for strong forces deteriorates

Engineering Contradiction:
Improveadjustment mechanism sizeVSAvoidcollision force compensation
Core Design Contradiction:
Volume of moving objectVSStrength

Solution Approach 1:

The force compensation capability is segmented across two separate actuator elements positioned on both longitudinal sides. Each compact actuator contributes to the overall force absorption, and their combined effect provides sufficient collision force compensation without requiring a single large mechanism

Inventive Principle:
Principle #1Segmentation

4Adaptability or versatility

If the number of teeth of the first internal gear is at least one tooth less than the second internal gear, then the adjustment range is increased, but the device complexity increases

Engineering Contradiction:
Improveinclination adjustment rangeVSAvoidgear mechanism
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The gear mechanism uses internal gears with different tooth counts (first internal gear has at least one tooth less than the second internal gear) to create a variable transmission ratio. This parameter variation enables a large inclination adjustment range while maintaining a relatively simple gear-based mechanism

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces the risk of injury by distributing strong forces across both sides of the seat during collisions, maintaining a large adjustment range, and achieving a compact design that integrates well with integrated belt systems.

Implementation Method 1

The first fitting part (13.1) is in engagement with a second fitting part (13.2), wherein the second fitting part (13.2) is driven by the first fitting part (13.1) and also executes a rotational movement

Methodology Applied
Scientific EffectGear mechanism: Gear

Data Source

PatentUS11760232B2Motor vehicle seat
Publication Date: 2023.09.19 FAURECIA AUTOSITZE
  • US11760232B2 patent drawing
  • US11760232B2 patent drawing
  • US11760232B2 patent drawing

AI summary

The invention relates to a motor vehicle seat with a seat inclination adjustment device, with a first base element, a first seat frame element and a first actuator element, wherein the actuator element has a lower link arm connected to the base element via a lower link and movably arranged relative to the base element, an upper link arm connected to the lower link arm via a middle link and movably arranged relative to the lower link arm, wherein the upper link arm is connected to the seat frame element via an upper link and is arranged movably, and an inclination adjustment fitting with a first and a second fitting part, and wherein the inclination adjustment fitting is arranged on one of the links.