Vehicle Seat Locking Unit with Axial Blocking Element

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Solution Overview

Problem

Existing vehicle seat locking units experience high friction between blocking and securing elements, leading to increased force requirements for locking, which can be inefficient and cumbersome.

Innovation Solution

A locking unit design where the blocking element can move parallel to the axial direction, reducing friction by sliding perpendicular to the securing element's movement, and incorporating a spring washer with a spring arm that automatically blocks the securing element, thereby reducing the force needed for locking.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If the blocking element is fixed relative to the securing element, then the locking unit structure is simple, but the friction between blocking and securing elements is high

Engineering Contradiction:
Improvelocking unit structureVSAvoidfriction force
Core Design Contradiction:
Device complexityVSForce

Solution Approach 1:

The blocking element is designed to be movable relative to the securing element along the axial direction, transforming a static structure into a dynamic one. This movement capability allows the blocking element to clear from the securing element's path during locking, reducing friction while maintaining structural simplicity through guided motion constraints

Inventive Principle:
Principle #15Dynamics

2Device complexity

If the blocking element slides along the securing element, then the locking mechanism is simple, but the friction and force requirement increase

Engineering Contradiction:
Improvelocking mechanismVSAvoidlocking force
Core Design Contradiction:
Device complexityVSEase of operation

Solution Approach 1:

Instead of sliding the blocking element along the securing element's movement path (same dimension), the blocking element moves in a different dimension (axial direction perpendicular to the securing element's rotation plane). This dimensional change allows the blocking element to clear the securing element's path without increasing mechanism complexity, reducing the force needed for locking operation

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Device complexity

If the blocking element is integrated with the rotary latch, then the number of parts is reduced, but the weight and space increase

Engineering Contradiction:
Improvenumber of partsVSAvoidlocking mechanism weight
Core Design Contradiction:
Device complexityVSWeight of moving object

Solution Approach 1:

The blocking element is separated from the rotary latch as an independent component, allowing it to be optimized individually. This segmentation enables the blocking element to be made thinner and lighter while maintaining its blocking function, reducing the overall weight and space of the locking mechanism despite increasing the number of parts

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design reduces friction and the locking force required, resulting in a more efficient and compact locking mechanism with improved robustness and weight savings.

Implementation Method 1

the blocking element can be moved relative to the securing element in a direction parallel to the axial direction... the friction between the blocking element and the securing element when locking the locking unit is reduced

Methodology Applied
Scientific EffectFriction reduction through perpendicular motion: Friction

Implementation Method 2

incorporating a spring washer with a spring arm that automatically blocks the securing element

Methodology Applied
Scientific EffectSpring elasticity: Spring

Data Source

PatentEP3111028B1Locking unit for a vehicle seat, and vehicle seat
Publication Date: 2018.12.12 ADIENT LUXEMBOURG HLDG SARL
  • EP3111028B1 patent drawingFigure 1~2
  • EP3111028B1 patent drawingFigure 3~4
  • EP3111028B1 patent drawingFigure 5

AI summary

The invention relates to a locking unit (10) for a vehicle seat (1), comprising a rotary latch (20) which is mounted so as to be pivotable about a first pivoting axis (61), between an opened position and a closed position, and at least one securing element (30, 40) which is mounted so as to be pivotable about a second pivoting axis (62) which runs in an axial direction and has the purpose of securing the closed position of the rotary latch (20), and a blocking element (81) which, when the rotary latch (20) is in the opened position, blocks the securing element (30, 40) in an opened position. The blocking element (81) is movable here relative to the securing element (30, 40), in a direction parallel to the axial direction. The invention also relates to a vehicle seat (1) which comprises at least one locking unit according to the invention.