Seat occupancy sensor

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Solution Overview

Problem

Existing seat occupancy sensors in vehicles face challenges in distinguishing between an occupant and a box-shaped object, particularly due to varying pressure distributions caused by different postures of the occupant and the linear pressure distribution from box-shaped objects, which complicates accurate detection.

Innovation Solution

A seat occupancy sensor system with pairs of switch modules, each comprising first, second, and third pressure-sensitive switches, configured to turn on when at least one of the first and second switches and the third switch are activated, allowing for detection of occupant presence regardless of posture or the presence of a box-shaped object, with the switches connected in specific parallel and series configurations for enhanced accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If multiple pressure-sensitive switches are arranged in the fore-and-aft direction to detect occupant presence, then the detection coverage is improved, but the ability to distinguish between an occupant and a box-shaped object deteriorates

Engineering Contradiction:
Improveoccupant detection accuracyVSAvoiddistinguishing capability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The seating area is divided into multiple detection regions with pressure-sensitive switches arranged in the fore-and-aft direction. Each switch monitors a specific segment, allowing the system to detect pressure distribution patterns along the longitudinal axis and distinguish occupants from box-shaped objects based on their distinct pressure signatures.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The detection system transitions from simple presence detection to two-dimensional pressure distribution analysis by arranging switches in the fore-and-aft direction. This dimensional expansion enables the system to differentiate between occupants (who exert pressure across multiple regions) and box-shaped objects (which concentrate pressure in specific areas).

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Adaptability or versatility

If pressure-sensitive switches are arranged to cover various occupant postures, then the adaptability to different postures is improved, but the device complexity increases

Engineering Contradiction:
Improveposture detection capabilityVSAvoidswitch arrangement complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The seating area is segmented into multiple detection zones along the fore-and-aft direction, with each zone monitored by pressure-sensitive switches. This segmentation allows the system to adapt to various occupant postures by detecting pressure patterns across different segments, whether the occupant is seated upright, reclined, or in intermediate positions.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The pressure-sensitive switch array serves multiple functions: detecting occupant presence, determining occupant posture, and distinguishing occupants from objects. By arranging switches in the fore-and-aft direction, the same hardware configuration handles diverse detection tasks without requiring additional specialized sensors for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively differentiates between an occupant and a box-shaped object, accurately detecting seating regardless of the occupant's posture or the object's orientation, while simplifying the configuration through electrical connections of pressure-sensitive switches.

Implementation Method 1

a first pressure-sensitive switch (16A, 17A, 18A, 19A) and a second pressure-sensitive switch (16B, 17B, 18B, 19B) that are disposed on a front part so as to be laterally spaced from each other and a third pressure-sensitive switch (16C, 17C, 18C, 19C) disposed on a rear part

Methodology Applied
Scientific EffectPressure-sensitive switch detection: Piezoresistive Effect

Data Source

PatentUS11498456B2Seat occupancy sensor
Publication Date: 2022.11.15 TS TECH CO LTD
  • US11498456B2 patent drawing
  • US11498456B2 patent drawing
  • US11498456B2 patent drawing

AI summary

To provide a seat occupancy sensor for detecting a seated occupant, a seat occupancy sensor provided in a vehicle seat includes a pair of switch modules disposed in an occupant seating area of a seat cushion, wherein: each of the switch modules includes a first pressure-sensitive switch and a second pressure-sensitive switch that are disposed on a front part so as to be laterally spaced from each other and a third pressure-sensitive switch disposed on a rear part; each of the switch modules is configured to be turned on when at least one of the first pressure-sensitive switch and the second pressure-sensitive switch is on and the third pressure-sensitive switch is on; and the seat occupancy sensor is configured to be turned on when the switch modules are both on.