Seat Occupant Classification Using Posture-Aware Force Sensing

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Solution Overview

Problem

Conventional occupant classification systems in automotive vehicles misclassify the weight of seat occupants due to variations in posture, which affects the accuracy of weight measurements, as they do not distinguish between different sitting postures.

Innovation Solution

An occupant classification system that includes a plurality of sensors, a posture classifier, and a weight classification system, using a probabilistic method to identify the posture and weight class of an occupant based on the distribution of forces applied to the sensors, and employing a deterministic method to derive weight classes, with the option to use a second probabilistic method when initial classification is uncertain.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional pressure sensing devices measure force on the seat cushion to determine occupant weight, then the system can provide weight information for safety system optimization, but the measurement accuracy deteriorates due to variations in occupant posture affecting weight distribution

Engineering Contradiction:
Improveweight measurement reliabilityVSAvoidweight measurement precision
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The seat cushion is divided into multiple sensing zones with individual pressure sensors distributed across the surface. This segmentation allows the system to detect not only total weight but also the spatial distribution of force, enabling posture identification and compensation algorithms to improve weight measurement accuracy despite posture variations

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system uses the pattern of force distribution across multiple sensors as feedback to identify occupant posture. This posture information is then fed back to adjust or compensate the weight calculation, creating a closed-loop system that corrects for posture-induced measurement errors and improves overall reliability

Inventive Principle:
Principle #23Feedback

2Device complexity

If the system uses a single force measurement point to determine weight, then the device complexity is reduced, but the ability to distinguish different sitting postures is lost, leading to misclassification

Engineering Contradiction:
Improvesensor system complexityVSAvoidposture identification precision
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

Instead of a single measurement point, the system segments the seat cushion into multiple sensing zones with distributed sensors. This segmentation provides the spatial resolution needed to distinguish different postures while keeping each individual sensor simple, balancing complexity and precision

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system transitions from one-dimensional single-point weight measurement to two-dimensional force distribution mapping across the seat cushion surface. This dimensional expansion enables posture identification by detecting patterns in the spatial distribution of force, adding discriminatory power without requiring complex individual sensors

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Significantly improves the accuracy of weight classification by accounting for posture variations, allowing for precise identification of weight classes and optimizing vehicle safety systems like airbag deployment.

Implementation Method 1

Each of the plurality of sensors measures a force applied to the seat cushion by an occupant of the seat assembly

Methodology Applied
Scientific EffectForce measurement: Force

Data Source

PatentUS11850972B2Systems and methods for occupant classification
Publication Date: 2023.12.26 MAGNA SEATING INC
  • US11850972B2 patent drawing
  • US11850972B2 patent drawing
  • US11850972B2 patent drawing

AI summary

An occupant classification system for a seat assembly (20) includes a plurality of sensors (32), a posture classifier and a weight classification system. The seat assembly includes a seat cushion (22) and a seat back (24). Each of the plurality of sensors (32) measures a force applied to the seat cushion (22) by an occupant of the seat assembly. The posture classifier identifies a posture of the occupant based on the distribution of forces applied to each of the plurality of sensors (32). The weight classification system identifies a weight class of the occupant based on the posture and the magnitude of forces applied to each of the plurality of sensors (32).