Adjustable Bicycle Seat Post With Ball Lock Height Positions

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Solution Overview

Problem

Current bicycle seat post adjustments require the rider to be off the bike and involve significant time and manipulation, making it inconvenient for accommodating different rider sizes and styles.

Innovation Solution

A seat post assembly with an outer and inner tube, where the inner tube is telescopically movable, and a locking mechanism using ball members and a sleeve actuated by a lever, allowing for quick and easy height adjustments without the need to dismount.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a traditional rigid seat post is used, then the structure is simple and reliable, but the adjustment requires significant time and manipulation and the rider must be off the bicycle

Engineering Contradiction:
Improveseat post adjustment convenienceVSAvoidtime required for seat post adjustment
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The seat post transitions from a static rigid structure to a dynamic adjustable structure with telescopic inner and outer tubes that can be quickly extended or retracted. The actuator mechanism enables the seat post to dynamically change its length while the rider is on the bicycle, resolving the contradiction between operational ease and time loss.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The actuator mechanism is designed to be operable by the rider during normal cycling without requiring dismounting or complex manipulation. The rider can independently adjust the seat post height on-the-fly, making the system self-servicing and eliminating the time penalty associated with traditional adjustment methods.

Inventive Principle:
Principle #25Self-service

2Productivity

If a telescopic mechanism with multiple ball members is used, then rapid adjustment is enabled, but the device complexity increases

Engineering Contradiction:
Improveseat post adjustment speedVSAvoidlocking mechanism complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The locking mechanism is segmented into multiple independent ball members (first plurality and second plurality) that can engage with corresponding recesses at different positions. This segmentation allows the mechanism to lock at multiple discrete height positions while maintaining a relatively simple overall structure, enabling rapid adjustment without excessive complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The actuator serves as an intermediary element that coordinates the movement of multiple ball members simultaneously. By using this single actuator to control all locking balls, the system achieves rapid adjustment without requiring complex individual control mechanisms for each ball, thus balancing productivity gains with acceptable device complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentEP3778358B1Positive lock adjustable seat post
Publication Date: 2023.04.12 FOX FACTORY INC
  • EP3778358B1 patent drawingFigure 1A~1C
  • EP3778358B1 patent drawingFigure 2A~2E
  • EP3778358B1 patent drawingFigure 3A~3C

AI summary

A method and apparatus for a seat post assembly that is adjustable to an upper, intermediate, and lower seat post position using a locking member and a sleeve member coupled to an actuator for securing and releasing an inner tube with respect to an outer tube. The actuator may move the sleeve member to release the locking member from engagement with the outer tube to adjust the inner tube and thus the seat post assembly to the upper, intermediate, or lower seat post positions. The actuator and the sleeve may be biased into an initial position that urges the locking member into engagement with outer tube to lock the inner tube to the outer tube.