Vehicular Seat Reclining Lock Strength via Axial Protrusion

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Solution Overview

Problem

Existing vehicular seat reclining apparatuses face a reduction in lock strength when downsized due to thinner wall thickness, compromising the locking mechanism's effectiveness.

Innovation Solution

A connecting apparatus with first and second connecting members, a lock member, and an operating member, where the lock member is movably supported in a circumferential direction to increase the wall thickness of the inner peripheral teeth face, enhancing the mesh locking support strength even when the apparatus is downsized.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the outer diameter of the ratchet is reduced to downsize the reclining apparatus, then the size of the apparatus is reduced, but the wall thickness of the cylinder portion becomes thin and the lock strength is reduced

Engineering Contradiction:
Improvesize of reclining apparatusVSAvoidlock strength
Core Design Contradiction:
Volume of moving objectVSStrength

Solution Approach 1:

The invention adds a protrusion that extends in the axial direction from the cylinder portion, creating a three-dimensional structure that increases the effective wall thickness at the tooth root without increasing the outer diameter. This dimensional extension allows the tooth root to be supported from both the radial direction and the axial direction, effectively increasing the load-bearing cross-section and maintaining lock strength despite the reduced overall size of the apparatus.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Volume of moving object

If the outer diameter of the ratchet is reduced to downsize the reclining apparatus, then the size of the apparatus is reduced, but the number of inner peripheral teeth is reduced and the lock strength is reduced

Engineering Contradiction:
Improvesize of reclining apparatusVSAvoidnumber of inner peripheral teeth
Core Design Contradiction:
Volume of moving objectVSQuantity of substance

Solution Approach 1:

The invention applies local reinforcement by adding the protrusion specifically at the tooth root region where the bending moment is highest. This localized structural enhancement concentrates material where it is most needed for strength, rather than uniformly increasing the wall thickness throughout. The protrusion creates a local increase in section modulus at the critical tooth root, allowing the teeth to maintain high strength even with fewer teeth overall in the reduced-diameter design.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS7950742B2Connecting apparatuses for vehicular seats
Publication Date: 2011.05.31 TOYOTA BOSHOKU KK
  • US7950742B2 patent drawing
  • US7950742B2 patent drawing
  • US7950742B2 patent drawing

AI summary

A connecting apparatus for rotatably connecting two object members of a vehicle seat relative to each other. The connecting apparatus may include first and second connecting members, a lock member and an operating member. The first and second connecting members are integrated to be able to rotate relative to each other. The lock member is able to lock the relative rotation between the connecting members by meshing outer peripheral teeth with inner peripheral teeth formed at the second connecting member. The operating member moves the lock member between a mesh state and a release state.