Deployable Seat Restraint Panel for Oblique Impact Protection

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Solution Overview

Problem

During a vehicle impact, occupants may experience head excursion due to their momentum causing them to lean and slide obliquely inboard relative to the seat, potentially leading to contact with the center console, which existing restraints fail to effectively absorb energy and prevent from impacting other occupants or vehicle components.

Innovation Solution

A deployable restraint system from the seatback to the seatbottom, featuring a cable mechanism with a panel and pulley system, which deploys to absorb energy and retain the occupant, preventing oblique movement and reducing head excursion by providing coverage during far-side oblique impacts.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If existing restraints are used, then the seat provides basic occupant support, but the restraints fail to effectively absorb energy and prevent head excursion during far-side oblique impacts

Engineering Contradiction:
Improveoccupant retention effectivenessVSAvoidhead excursion and impact with center console
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The restraint panel transitions from a stowed configuration to a deployed configuration dynamically in response to impact forces. The panel is initially concealed within the seatback but automatically deploys during far-side oblique impacts to provide active protection against head excursion and contact with the center console.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The restraint system is divided into distinct functional segments: a cable mechanism for force transmission, a pulley system for directional control, and a panel for occupant coverage. This segmentation allows each component to be optimized for its specific function while working together to solve the head excursion problem.

Inventive Principle:
Principle #1Segmentation

2Reliability

If a deployable restraint system with cable and panel is implemented, then energy absorption and occupant retention improve, but the device complexity increases

Engineering Contradiction:
Improveenergy absorption capabilityVSAvoidcable mechanism with panel and pulley system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The restraint panel serves multiple functions: it acts as an energy-absorbing barrier during impacts, provides geometric coverage to guide occupant motion, and integrates with the existing seat structure through the cable and pulley mechanisms. This multi-functionality justifies the added complexity by delivering comprehensive protection against head excursion.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Object-affected harmful factors

If the restraint panel is deployed to cover the occupant's torso and upper leg, then head excursion is reduced, but the system requires additional space and structural modifications

Engineering Contradiction:
Improvehead excursion riskVSAvoidspace required for deployed panel
Core Design Contradiction:
Object-affected harmful factorsVSArea of stationary object

Solution Approach 1:

The restraint panel is nested within the seatback structure in its stowed configuration, utilizing the existing seatback volume to house the panel when not in use. During deployment, the panel extends outward to provide coverage, then returns to its nested position, effectively using the seatback as a storage compartment for the restraint mechanism.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The restraint system effectively retains the occupant on the seat, absorbs energy, and reduces the risk of head excursion by deploying to cover the occupant's torso and upper leg, thereby preventing impact with other components during far-side oblique collisions.

Implementation Method 1

The restraint may include a cable deployable from the seatback to the deployed position. The cable in the deployed position may include a first portion extending along and fixed to one of the seatback and the seat bottom and a second portion extending transverse to the seatback and the seat bottom.

Methodology Applied
Scientific EffectPulley: Pulley

Data Source

PatentUS10807551B2Vehicle seat with deployable panel
Publication Date: 2020.10.20 FORD GLOBAL TECH LLC
  • US10807551B2 patent drawing
  • US10807551B2 patent drawing
  • US10807551B2 patent drawing

AI summary

A seat includes a seat bottom and a seatback. A seatbelt buckle is supported by the seat bottom. A restraint is deployable from the seatback to a deployed position and in the deployed position includes a first edge extending along the seatback, a second edge extending along the seat bottom, and a third edge extending from the first edge to the second edge. The restraint is disposed outboard of the seatbelt buckle relative to the seat bottom.