Adjustable Seat Assembly with Sensor-Based Posture Control

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Solution Overview

Problem

Existing seat assemblies lack the ability to automatically adjust to provide optimal comfort, posture, and wellness for occupants, relying on manual adjustments that may not ensure even seating and adequate thoracic support, leading to potential fatigue and discomfort.

Innovation Solution

A seat assembly with sensors and actuators connected to a controller and user interface that automatically adjusts the seating position based on detected data, using air bladders and pressure sensors to balance the occupant's seating for comfort and wellness, integrating anthropometry and biomechanical data for personalized settings.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If manual adjustment of seat assembly is used, then device complexity is reduced, but seating evenness and comfort are insufficient

Engineering Contradiction:
Improveseating evennessVSAvoiddevice complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The seat assembly automatically adjusts itself using sensors to detect occupant position and actuators to modify cushion and backrest positions, eliminating the need for manual adjustment while achieving optimal seating evenness and comfort

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

Sensors continuously monitor occupant seating position and provide feedback to the controller, which adjusts the seat components via actuators to maintain optimal seating evenness and comfort levels

Inventive Principle:
Principle #23Feedback

2Ease of operation

If sensors and actuators are added for automatic adjustment, then seating comfort and posture support are improved, but device complexity increases

Engineering Contradiction:
Improveseating comfortVSAvoiddevice complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The seat assembly automatically adjusts itself using sensors to detect occupant position and actuators to modify cushion and backrest positions, eliminating the need for manual adjustment while achieving optimal seating evenness and comfort

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The controller integrates multiple functions including sensor data processing, actuator control, and user interface management into a single unit, reducing overall system complexity despite adding sensors and actuators

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Manufacturing precision

If automatic adjustment system is implemented, then seating evenness and thoracic support are improved, but manufacturing cost increases

Engineering Contradiction:
Improveseating evennessVSAvoidmanufacturing cost
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The seat assembly is divided into independently adjustable segments including the cushion and backrest, each equipped with sensors and actuators that can be manufactured and assembled separately, facilitating modular production and cost management

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively adjusts the seat to provide optimal comfort and posture by balancing air pressure in the bladders, reducing fatigue and improving seating evenness, allowing for customizable settings through a user interface and remote access, enhancing user experience across various applications.

Implementation Method 1

A plurality of sensors operably connected to at least one of the seat cushion and the seat back to detect a seating position of an occupant

Methodology Applied
Scientific EffectPressure detection:

Implementation Method 2

The system effectively adjusts the seat to provide optimal comfort and posture by balancing air pressure in the bladders

Methodology Applied
Scientific EffectAir pressure balancing:

Data Source

PatentUS9884570B2Adjustable seat assembly
Publication Date: 2018.02.06 LEAR CORP
  • US9884570B2 patent drawing
  • US9884570B2 patent drawing
  • US9884570B2 patent drawing

AI summary

A seat assembly is provided with a seat cushion, and a seat back. Sensors are operably connected to the seat cushion and the seat back to detect a seating position of an occupant. An actuator is operably connected to the seat cushion and the seat back for adjustment of a plurality of settings of the seat assembly. An interactive user interface permits manual adjustment of the actuator. A controller is in electrical communication with the plurality of sensors, the at least one actuator, and the user interface. The controller is configured to receive seating position data input indicative of a manually selected seating position. Detection data is received from the plurality of sensors, and compared to the manually selected seating position to determine if the occupant is seated evenly. The at least one actuator adjusts an occupant seating position to the manually selected seating position.