Elastically Deformable Aircraft Seat Support Module

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Solution Overview

Problem

Aircraft seat devices lack adaptability to accommodate passengers of varying sizes and weights, resulting in suboptimal comfort during flights.

Innovation Solution

An aircraft seat device featuring an elastically deformable support module, designed as a headrest or lumbar support, which performs a flexible wave-like compensating movement when a force is applied, allowing it to adapt to the passenger's body shape through a thin-walled plate or multi-part lamellar structure connected to the backrest via floating bearings, with adjustable elasticity and a comfort element for enhanced padding.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a rigid support module is used, then structural stability is maintained, but adaptability to different passenger sizes and shapes deteriorates

Engineering Contradiction:
Improveadaptability to passenger size and shapeVSAvoidstructural stability
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The support module employs an elastically deformable support element that can dynamically change its shape and configuration in response to applied forces. This allows the rigid structure to become adaptable by introducing controlled flexibility through elastic deformation, enabling the support element to conform to different passenger body shapes while maintaining structural integrity through its elastic properties.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The support element's physical parameters (shape, curvature, density) are changed in response to user force through elastic deformation. The element transitions from a fixed configuration to a deformed configuration that adapts to the passenger's body, with the degree of deformation varying based on the applied force magnitude and distribution, thereby achieving adaptability while preserving structural stability.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If an elastically deformable support element is used, then adaptability to passenger body shape is improved, but device complexity increases

Engineering Contradiction:
Improveadaptability to passenger body shapeVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The support element is designed to automatically adapt to the passenger's body shape through its inherent elastic properties without requiring external control systems, sensors, or power sources. The element self-regulates its deformation based on the applied force, eliminating the need for complex control mechanisms while achieving adaptability to different passenger profiles.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The support element is implemented as a thin-walled plate or shell structure that can deform elastically under load. This flexible yet structurally sound design allows the element to conform to various body shapes while maintaining sufficient strength, avoiding the need for complex mechanical assemblies and reducing overall device complexity.

Inventive Principle:
Principle #30Flexible shells and thin films

3Adaptability or versatility

If a thin-walled plate structure is used, then adaptability and comfort are improved, but mechanical strength deteriorates

Engineering Contradiction:
ImproveadaptabilityVSAvoidmechanical strength
Core Design Contradiction:
Adaptability or versatilityVSStrength

Solution Approach 1:

The thin-walled plate is constructed from composite materials that combine high strength-to-weight ratio properties. This allows the support element to maintain adequate mechanical strength despite the thin-walled construction, enabling elastic deformation for adaptability while preventing structural failure under passenger load.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The thin-walled plate design utilizes shell theory principles where the curved or contoured geometry of the thin wall provides structural strength through geometric rigidity. The shell structure can deform elastically to provide adaptability while the curved geometry and material selection ensure sufficient mechanical strength to support passenger weight without collapsing.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides increased comfort by automatically adjusting to the passenger's size and shape, ensuring optimal support and enhancing the overall seating experience across different passenger profiles.

Implementation Method 1

an elastically deformable support element (26), in particular in the form of a bending-wave membrane, which is provided for performing a bending-wave-like compensating movement when subjected to a user force

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Implementation Method 2

the support element (26) is designed to perform a compensating movement, in particular a flexural wave compensating movement, depending on a user force

Methodology Applied
Scientific EffectBending wave:

Data Source

PatentEP3500490B1Aircraft seat
Publication Date: 2021.05.05 RECARO AIRCRAFT SEATING GMBH & CO KG
  • EP3500490B1 patent drawingFigure 1~2
  • EP3500490B1 patent drawingFigure 3~4
  • EP3500490B1 patent drawingFigure 5~6

AI summary

The invention relates to an aircraft seat device having a supporting module (24a; 24b; 24c; 24d; 24e) that is designed as a headrest, a lumbar support, or a seat bottom, and which comprises at least one elastically deformable supporting element (26a; 26b; 26c; 26d; 26e). According to the invention, the elastically deformable supporting element (26a; 26b; 26c; 26d; 26e) is provided for the purpose of performing a bending-wave-like compensating movement in the event a user force is exerted.