Vehicle Seat Track Comfort Analysis With CAD Mannequin Modeling

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Solution Overview

Problem

Conventional tools for assessing vehicle occupant comfort are complex, inaccurate, and difficult to customize, making it challenging to evaluate the comfortability of a vehicle occupant's driving posture effectively.

Innovation Solution

A computer-implemented method and system that utilizes a fully articulated customizable mannequin system to generate a CAD template with vehicle reference geometry and comfort guidelines, automatically determining comfortable seating positions by digitizing the seat track with tabulated points and providing an interactive graphical user interface for customization.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional tools are used to assess vehicle occupant comfort, then the assessment can be performed, but the process becomes complex, inaccurate, and time-consuming

Engineering Contradiction:
Improvecomfort assessment accuracyVSAvoidtool complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent creates a virtual copy of the human body using a CAD mannequin model that replicates human anatomy and biomechanics. This digital twin allows for accurate comfort assessment without requiring physical testing, thereby improving measurement precision while reducing tool complexity and time requirements

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The patent replaces complex mechanical measurement tools and physical testing procedures with computer-based simulation systems. The CAD software automatically calculates joint angles and comfort metrics through algorithms, eliminating the need for cumbersome mechanical apparatus and manual measurement processes

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Adaptability or versatility

If conventional tools are used for comfort assessment, then the basic function is achieved, but customization for different vehicle environments and occupant populations becomes difficult

Engineering Contradiction:
Improvecustomization capabilityVSAvoidsystem implementation ease
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent implements dynamic parameters in the CAD mannequin model that can be adjusted to represent different occupant populations (e.g., various percentile heights, weights, and body proportions). The system allows real-time modification of vehicle geometry and comfort criteria to adapt to different vehicle types and design requirements, making the system highly versatile and easy to customize

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent creates a universal CAD-based comfort assessment system that can evaluate multiple occupant populations and vehicle configurations through a single platform. The standardized interface and parametric models allow the same tool to be applied across different vehicle environments without requiring separate specialized systems for each application

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Measurement precision

If detailed comfort analysis is performed for multiple seat positions, then accurate comfort determination is achieved, but the process becomes time-consuming

Engineering Contradiction:
Improveseating position accuracyVSAvoidanalysis time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent pre-configures the CAD mannequin model with anatomical data, joint angle limits, and comfort criteria before the actual analysis. This preliminary setup allows the system to rapidly evaluate multiple seat positions by simply changing the mannequin's position parameters, eliminating the need for repeated detailed configurations and significantly reducing analysis time while maintaining precision

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent implements automated continuous analysis that systematically evaluates comfort across multiple seat positions without interruption. The computer-based system continuously calculates joint angles and comfort metrics as the virtual mannequin moves through different positions, providing comprehensive results in a single uninterrupted process rather than requiring separate manual assessments for each position

Inventive Principle:
Principle #20Continuity of useful action

Data Source

PatentUS12524584B2Vehicle occupant comfort analysis systems and methods
Publication Date: 2026.01.13 FCA US LLC
  • US12524584B2 patent drawing
  • US12524584B2 patent drawing
  • US12524584B2 patent drawing

AI summary

A computer-implemented method of analyzing postural comfort of an occupant seated on a seat track of a vehicle includes obtaining, at a computing device having one or more processors, a first set of data corresponding to a mannequin definition, obtaining, at the computing device, a second set of data corresponding to reference geometry of an environment of the vehicle, and obtaining, at the computing device, a third set of data corresponding to vehicle occupant comfort guidelines. Including generating, at the computing device, a CAD template with a mannequin model, vehicle reference geometry including the seat track, and comfort guidelines based on the first set of data, the second set of data, and the third set of data, and automatically determining, at the computing device, whether one or more locations on the seat track are a comfortable seating position for the occupant based at least on the third set of data.