Vehicle Seat Ventilation Structure for Stable Airflow and Softness

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Solution Overview

Problem

Conventional vehicle seats lack effective ventilation, leading to discomfort due to sweat buildup during summer driving, and existing ventilation structures either compromise on performance or increase manufacturing costs, while also potentially making the seat feel less soft due to foreign body sensations.

Innovation Solution

A vehicle seat design featuring a seat pad with pad holes, a mesh sheet with a porous network structure, and a first film with holes, arranged sequentially to maintain stable air passages, using flexible but incompressible materials to prevent compression and enhance airflow, with optional additional films and structures to adjust blowing performance and positions at low cost.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a separate structure is inserted into the seat pad to form air passages, then blowing performance and adjustability are improved, but the user feels a foreign body sensation decreasing seat softness

Engineering Contradiction:
Improveblowing performanceVSAvoidforeign body sensation
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The air passage structure is merged with the mesh sheet itself rather than being a separate inserted component. The mesh sheet serves dual functions as both the structural element and the air passage medium, eliminating the foreign body sensation while maintaining blowing performance.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The mesh sheet acts as a flexible thin film that integrates air passages into the seat pad structure. This flexible membrane approach allows air flow without creating rigid foreign objects that would reduce seat softness or cause discomfort.

Inventive Principle:
Principle #30Flexible shells and thin films

2Reliability

If the mesh sheet has a porous network structure, then air flow is improved, but the structural integrity may be compromised

Engineering Contradiction:
Improveair flowVSAvoidstructural integrity
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The mesh sheet utilizes a porous network structure that provides adequate air flow paths while maintaining sufficient structural integrity. The porous design allows air permeability without compromising the strength needed to support user weight and maintain seat shape.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The mesh sheet is constructed as a composite structure combining materials with different properties to achieve both porosity for air flow and strength for structural integrity. The composite nature allows optimization of both airflow characteristics and mechanical strength.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design maintains stable air passages for improved comfort, reduces manufacturing costs, and allows for adjustable blowing performance without compromising seat softness, addressing the limitations of existing ventilation systems.

Implementation Method 1

a mesh sheet having a porous network structure, through which air easily passes

Methodology Applied
Scientific EffectDiffusion: Diffusion

Implementation Method 2

air is introduced to flow

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 3

a seat pad having a pad hole, which allows air to pass through

Methodology Applied
Scientific EffectPressure gradient: Pressure Gradient

Implementation Method 4

a first film having a first film hole, which allows air to pass through

Methodology Applied
Scientific EffectPressure differential: Pressure Gradient

Data Source

PatentUS8585137B2Vehicle seat for cooling and heating
Publication Date: 2013.11.19 HYUNDAI TRANSYS INC
  • US8585137B2 patent drawing
  • US8585137B2 patent drawing
  • US8585137B2 patent drawing

AI summary

A vehicle seat for cooling and heating may include a seat pad, a mesh sheet having a certain thickness, a first film, and a porous seat cover, which are arranged sequentially in the direction in which air is introduced to flow. The seat pad has a pad hole, which allows air to pass through, and includes one or both of a seat cushion pad, which supports the buttocks of a user, and a seatback pad, which supports the upper body of the user. The mesh sheet has a porous network structure, through which air easily passes. The first film has a first film hole, which allows air to pass through. Air passages are maintained stable to maximize blowing performance, seating comfort is improved, and a ventilation structure is simplified to reduce manufacturing costs while improving productivity.