Vehicle Seat Skin Reinforcement for Side Airbag Load Concentration

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Solution Overview

Problem

In vehicle seats equipped with side airbag modules, the load from the expanding airbag is not effectively concentrated on the weakened sutured part, leading to inefficient deployment and potential damage to unintended areas.

Innovation Solution

A vehicle seat design featuring a seat back frame with an airbag module supported on its side, a pad member covering the module, and a skin member with a vertically extending weakened part and low-elasticity reinforcement parts that guide the airbag expansion towards the weakened area, ensuring the load is concentrated on the sutured part for controlled deployment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the airbag expands freely in all directions, then the airbag can provide comprehensive protection, but the load is not concentrated on the weakened sutured part, causing inefficient deployment

Engineering Contradiction:
Improveairbag deployment effectivenessVSAvoidload concentration on sutured part
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent applies local quality by providing low-elasticity reinforcement parts at specific locations on the skin member, particularly at the weakened sutured part area. These reinforcement parts have different elastic properties compared to the surrounding skin member material, creating localized stiffness that guides the airbag expansion load toward the intended rupture point while allowing controlled tearing at the weakened part.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent changes the elastic parameter of the skin member by incorporating low-elasticity reinforcement parts with specifically controlled elastic moduli. These reinforcement parts have lower elasticity than the main skin member material, creating a gradient in elastic properties that directs the stress concentration to the weakened sutured part during airbag deployment, ensuring reliable and predictable tearing behavior.

Inventive Principle:
Principle #35Parameter changes

2Speed

If the frame covering part uses material with lower expansion properties, then the sutured part ruptures more promptly, but the airbag expansion is restricted in unwanted directions

Engineering Contradiction:
Improverupture speed of sutured partVSAvoidairbag expansion direction control
Core Design Contradiction:
SpeedVSAdaptability or versatility

Solution Approach 1:

The patent segments the skin member into distinct functional zones: the weakened sutured part with low-elasticity reinforcement for prompt rupture, and other areas with different elastic properties for controlled expansion. This segmentation allows the airbag to expand in multiple directions while ensuring the sutured part fails first as intended, combining speed of rupture with directional control.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent addresses directional control by adding dimensional constraints through strategically placed low-elasticity reinforcement parts that extend in specific orientations. These reinforcements create anisotropic mechanical properties, allowing the skin member to expand freely in some directions while providing resistance in others, thus guiding the airbag deployment path without compromising rupture speed at the sutured part.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Reliability

If reinforcement parts are added to guide airbag expansion, then load concentration on weakened part is improved, but the device complexity increases

Engineering Contradiction:
Improveload concentration controlVSAvoidskin member structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The low-elasticity reinforcement parts serve multiple functions simultaneously: they reinforce the skin member structure to prevent unwanted tearing, guide the airbag expansion load toward the weakened sutured part, and control the expansion direction. This multi-functionality reduces the need for separate components, thereby limiting the increase in device complexity while achieving reliable load concentration.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges the reinforcement function with the load-guiding function by integrating low-elasticity reinforcement parts directly into the skin member structure. These reinforcement parts are combined with the weakened sutured part design, creating a unified system where the same structural elements that provide reinforcement also serve to direct the airbag load, simplifying the overall design compared to using separate reinforcement and guiding components.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design effectively concentrates the airbag load on the weakened part, facilitating prompt tearing and stable deployment, thereby enhancing the airbag's protective functionality and reducing damage to the seat structure.

Implementation Method 1

a first low-elasticity reinforcement part extending from a vicinity of the weakened part in a direction intersecting with the weakened part

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS11851022B2Vehicle seat
Publication Date: 2023.12.26 TS TECH CO LTD
  • US11851022B2 patent drawing
  • US11851022B2 patent drawing
  • US11851022B2 patent drawing

AI summary

To provide a vehicle seat which makes the load from the airbag more likely to be concentrated on a weakened part of a skin member, a vehicle seat provided with a seat cushion constituting a seating surface and a seat back constituting a backrest including a seat back frame forming a structural member of the seat back; an airbag module supported on a side portion of the seat back frame on a vehicle outer side; a pad member covering the airbag module; and a skin member covering a surface of the pad member, wherein the skin member is provided with a weakened part vertically extending on an edge part of the seat back on a vehicle outer side and a first low-elasticity reinforcement part extending from a vicinity of the weakened part in a direction intersecting with the weakened part.