SEBS-Based Anion Exchange Membranes for Alkaline Stability

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Solution Overview

Problem

Existing alkaline exchange membranes (AEMs) are chemically unstable and unsuitable for use in AEM fuel cells or water electrolysis due to the degradation of arylene ether linkages and benzyltrimethyl ammonium groups under highly alkaline conditions.

Innovation Solution

Development of quaternized ammonium hydroxide-containing polymers based on styrene-butadiene block copolymers (SEBS) without arylene ether linkages, which are chemically stable and suitable for highly alkaline environments, using methods such as iridium-catalyzed borylation and palladium-catalyzed Suzuki coupling reactions to introduce boronic ester groups and quaternary ammonium groups.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If arylene ether linkages and benzyltrimethyl ammonium groups are used in AEMs, then ion transport function is achieved, but chemical stability deteriorates under highly alkaline conditions

Engineering Contradiction:
Improvechemical stabilityVSAvoidchemical stability of arylene ether linkage
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent removes the unstable arylene ether linkage from the polymer backbone, replacing it with a stable polyolefin backbone. This extraction of the problematic component eliminates the chemical instability while preserving the essential ion transport function through alternative structural design.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent creates a composite structure combining a stable polyolefin backbone with grafted quaternary ammonium groups. This composite approach integrates the chemical stability of polyolefins with the ion transport capability of ammonium groups, achieving both reliability and functionality.

Inventive Principle:
Principle #40Composite materials

2Ease of manufacture

If polystyrene is used as the base polymer for AEMs, then ease of manufacture is improved, but chemical stability deteriorates under highly alkaline conditions

Engineering Contradiction:
Improveease of manufactureVSAvoidchemical stability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent changes the fundamental chemical parameter of the base polymer from polystyrene to polyolefin. This parameter change fundamentally alters the chemical stability profile while maintaining manufacturability through established polymer synthesis and grafting techniques.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If quaternary ammonium groups are added to improve ion conductivity, then anion transport capability is improved, but chemical stability deteriorates due to degradation under alkaline conditions

Engineering Contradiction:
Improveanion conductivityVSAvoidchemical stability of quaternary ammonium group
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent uses the polyolefin backbone as an intermediary that protects the quaternary ammonium groups from degradation. The stable polyolefin structure acts as a protective framework that allows the ammonium groups to function without direct exposure to degrading conditions.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent creates a composite where the stable polyolefin component protects the vulnerable quaternary ammonium groups. This composite structure allows the ammonium groups to provide ion conductivity while the polyolefin matrix provides chemical stability.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The SEBS-based polymers exhibit high anion conductivity and chemical stability, enabling their use in AEMs for effective ion transport and electrochemical devices, with nano-scale phase-separated morphology facilitating efficient ion conduction.

Implementation Method 1

Alkaline exchange membranes or anion exchange membranes (AEMs) allow for the transportation of anions (e.g., OH−, Cl−, Br−) from the cathode to the anode in an electrochemical reaction

Methodology Applied
Scientific EffectIon conduction: Conduction (electrical)

Implementation Method 2

using methods such as iridium-catalyzed borylation and palladium-catalyzed Suzuki coupling reactions to introduce boronic ester groups and quaternary ammonium groups

Methodology Applied
Scientific EffectCatalysis: Catalysis

Implementation Method 3

using methods such as iridium-catalyzed borylation and palladium-catalyzed Suzuki coupling reactions to introduce boronic ester groups and quaternary ammonium groups

Methodology Applied
Scientific EffectCatalysis: Catalysis

Data Source

PatentUS11040339B2Anion exchange membranes and polymers for use in same
Publication Date: 2021.06.22 RENESSELAER POLYTECHNIC INST
  • US11040339B2 patent drawing
  • US11040339B2 patent drawing
  • US11040339B2 patent drawing

AI summary

Embodiments of the invention relate generally to anion exchange membranes and, more particularly, to anion exchange membranes comprising a styrene block copolymer and methods for their manufacture. In one embodiment, the invention provides a polymer according to formula IV, wherein x and y are mol %, QA is or each of R1 and R2 is, independently, a linear alkyl chain or a cyclic alkyl chain, and Z is selected from a group consisting of: a linear alkyl chain, a cyclic alkyl chain, and an alkylene ether chain.