Secondary Coil Topology for Interoperable Inductive Charging

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Solution Overview

Problem

Existing coil arrangements for inductive charging systems have interoperability issues, requiring specific magnetic field patterns for optimal energy transfer, leading to high losses and increased costs due to additional receiving coils.

Innovation Solution

A coil apparatus with a first and second coil connected in series, running in opposite directions, and internally and externally arranged conductors lying in diverging planes, enhanced by a ferrite arrangement to guide magnetic fields and reduce stray fields, allowing flexibility across different magnetic field patterns.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If additional receiving coils are added to improve interoperability, then interoperability is improved, but weight and cost increase

Engineering Contradiction:
ImproveinteroperabilityVSAvoidweight
Core Design Contradiction:
Adaptability or versatilityVSWeight of moving object

Solution Approach 1:

The coil apparatus is divided into a first coil and a second coil with different winding paths, each segment optimized for different magnetic field patterns. This segmentation allows the system to handle multiple field patterns without adding complete additional coil assemblies, thereby improving interoperability while controlling weight

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The coil apparatus is designed to serve multiple functions by accommodating both circular and bipolar magnetic field patterns through its dual-coil structure with diverging planes. This multi-functionality eliminates the need for separate specialized coils for each field pattern, reducing overall weight while maintaining broad interoperability

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If additional receiving coils are added to improve interoperability, then interoperability is improved, but cost increases

Engineering Contradiction:
ImproveinteroperabilityVSAvoidcost
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The first and second coils are electrically connected in series and integrated into a single coil apparatus structure. This merging approach consolidates multiple functional elements into one manufacturable unit, reducing assembly complexity and cost while maintaining the interoperability benefits of having multiple coil configurations

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

By designing a single coil apparatus that can handle both circular and bipolar magnetic field patterns through its diverging plane structure, the invention eliminates the need to manufacture and stock multiple different coil types, thereby reducing manufacturing costs while improving interoperability

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Loss of energy

If specific coil topology is used for optimal energy transfer, then energy transfer efficiency is improved, but adaptability to different magnetic field patterns deteriorates

Engineering Contradiction:
Improveenergy transfer efficiencyVSAvoidinteroperability
Core Design Contradiction:
Loss of energyVSAdaptability or versatility

Solution Approach 1:

The coil apparatus is segmented into a first coil and a second coil with different winding paths oriented in diverging planes. Each segment is optimized for different magnetic field patterns, allowing the system to maintain high energy transfer efficiency across multiple field pattern types without sacrificing adaptability

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention introduces a dimensional aspect by arranging conductors in diverging planes rather than a single plane. This spatial arrangement allows the coil apparatus to effectively interact with both circular and bipolar magnetic field patterns, maintaining efficient energy transfer across different field geometries

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Improves interoperability and alignment tolerance, maintaining efficient energy transfer despite positional deviations, while being cost-effective and compact.

Implementation Method 1

The primary device is designed to generate an alternating magnetic field. The secondary device is designed to receive an or the alternating magnetic field and to generate an induction current from the alternating magnetic field.

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

enhanced by a ferrite arrangement to guide magnetic fields and reduce stray fields

Methodology Applied
Scientific EffectFerromagnetism: Ferromagnetism

Data Source

PatentUS12573548B2Secondary coil topology
Publication Date: 2026.03.10 INDUSTRIEANLAGEN BETRIEBSGESELLSCHAFT MBH
  • US12573548B2 patent drawing
  • US12573548B2 patent drawing
  • US12573548B2 patent drawing

AI summary

The invention relates to a coil apparatus for an inductive receiving apparatus, including a first coil with a plurality of first turns and a second coil with a plurality of second turns, wherein the first and the second coils are connected to one another in series and are wound in opposite directions relative to each other, wherein each turn includes an internally arranged conductor section and an externally arranged conductor section. With the objective of improving the interoperability of the coil apparatus, a portion of the first and second turns include respectively the internally and externally conductor section arranged such that the first and second turns respectively lie in one plane or span one plane, wherein these planes diverge with respect to one another in the direction from the first coil to the second coil or vice versa, depending on whether the conductor sections are in the portion of the first turns or of the second turns.