Securing Cover Axial Length Reduction Wheel Hub

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Solution Overview

Problem

Existing devices for securing wheel nuts on motor vehicle wheel hubs, particularly center locks, face challenges in preventing unintended release due to deformation under tightening or load torques and require additional stabilizing components like cotter pins.

Innovation Solution

A securing cover with a cylindrical flange and external thread interacting with an internal thread in the wheel hub, featuring a thread-free stabilizing surface and a sealing element like an O-ring to prevent deformation and secure positioning, allowing for a shorter axial length and omission of traditional stabilizing pins.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of moving object

If traditional securing means like cotter pins or locking pins are used on the axle stub, then the wheel nut can be secured, but the axle stub and wheel nut require greater axial length and additional stabilizing components are needed

Engineering Contradiction:
Improveaxial length of axle stub and wheel nutVSAvoidnumber of stabilizing components
Core Design Contradiction:
Length of moving objectVSDevice complexity

Solution Approach 1:

The invention extracts and eliminates the traditional cotter pins or locking pins from the axle stub by replacing them with a securing cover that integrates the securing function directly onto the wheel nut, thereby reducing the axial length requirements and component count

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The securing cover merges the securing function with the wheel nut assembly by integrating a conical pressing surface and thread-free stabilizing surface directly into the cover structure, eliminating the need for separate stabilizing pins or cotter pins on the axle stub

Inventive Principle:
Principle #5Merging (Combining)

2Weight of moving object

If the axle stub is made of thin construction, then weight is reduced, but deformation occurs under tightening torques or load torques

Engineering Contradiction:
Improveweight of axle stubVSAvoidresistance to deformation under torque
Core Design Contradiction:
Weight of moving objectVSStrength

Solution Approach 1:

The thread-free stabilizing surface on the securing cover acts as an intermediary element that distributes and stabilizes the torque loads, preventing deformation of the thin-walled axle stub while maintaining weight reduction benefits

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The conical pressing surface on the securing cover performs preliminary stabilization by pressing against the wheel nut before full tightening torque is applied, preventing premature deformation of the thin axle stub construction

Inventive Principle:
Principle #10Preliminary action

3Strength

If a securing cover with thread-free stabilizing surface is used, then deformation of the axle stub is prevented, but additional sealing elements are required to prevent spray or dirt ingress

Engineering Contradiction:
Improveresistance to deformation of axle stubVSAvoidnumber of sealing elements
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The sealing element is designed to perform multiple functions simultaneously: it seals against spray and dirt ingress while also providing additional securing function to fix the position of the securing cover, thereby reducing the need for separate stabilizing components

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides reliable and secure wheel nut retention without deformation of the axle stub, ensuring reliable sealing and stabilization, thus preventing unintended release and material stress.

Implementation Method 1

at least one sealing element, in particular an O-ring, arranged in a corresponding recess, is provided on the circumferential surface of the extension

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Implementation Method 2

the sealing element prevents the securing cover from being unscrewed from or sliding out of the axle stub

Methodology Applied
Scientific EffectFriction: Friction

Implementation Method 3

a cylindrical extension, which extends from the flange region in the direction of the axle stub, is provided with an external thread and interacts with an internal thread arranged in the hollow axle stub of the wheel hub

Methodology Applied
Scientific EffectMechanical fastening: Mechanical Fastener

Data Source

PatentUS9073387B2Device for securing a wheel nut on a wheel hub of a motor vehicle
Publication Date: 2015.07.07 DR ING H C F PORSCHE AG
  • US9073387B2 patent drawing
  • US9073387B2 patent drawing
  • US9073387B2 patent drawing

AI summary

A device for securing a wheel nut on a wheel hub of a motor vehicle, in particular a wheel nut of a center lock on a motor vehicle wheel, wherein the device is designed in the manner of a securing cover, and wherein the securing cover has a cylindrical flange region, which rests at least over a certain area on the end of the hollow axle stub, and a cylindrical extension, which extends from the flange region in the direction of the axle stub, is provided with an external thread and interacts with an internal thread arranged in the hollow axle stub of the wheel hub.