Security Insert With Infrared-Reflective Blackened Areas

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Solution Overview

Problem

Current security inserts for identification documents lack effective non-destructive verification methods and are vulnerable to forgery, as existing solutions do not adequately prevent unauthorized reproduction and ensure the integrity of the document.

Innovation Solution

A security insert comprising multiple transparent layers with applied paint and lacquer, where one part of the optically recognizable characters is formed by blackening and the other by paint, reflecting visible and infrared light, and includes additional features like UV ink and holograms for enhanced security and verification.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If security inserts use visible security features to prevent forgery, then counterfeit protection is improved, but the complexity of the security insert increases

Engineering Contradiction:
Improvecounterfeit protectionVSAvoidsecurity insert structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The security insert is divided into multiple transparent layers, each containing specific security features. The first transparent layer contains blackened areas forming part of the optically recognizable symbols, while the second transparent layer contains additional blackened areas forming other parts of the symbols. This segmentation allows complex security features to be distributed across layers, improving counterfeit protection while managing complexity through modular construction.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The security insert combines multiple materials with different optical properties: transparent layers (polycarbonate or polyester), blackened areas (carbon-containing additives), and infrared-transparent ink coating. This composite structure creates multiple security features within a single insert, enhancing counterfeit protection without requiring separate components.

Inventive Principle:
Principle #40Composite materials

2Reliability

If security inserts use invisible security features under UV light, then counterfeit protection is improved, but verification requires special equipment making operation more difficult

Engineering Contradiction:
Improvecounterfeit protectionVSAvoidverification process
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The security insert incorporates features that change appearance under different light conditions. The ink coating is transparent to infrared light, allowing infrared light to pass through and reflect off the blackened areas, creating visible verification patterns. Additionally, UV-reactive materials can be included that fluoresce under UV light, providing visible security features without requiring complex verification equipment.

Inventive Principle:
Principle #32Color changes

3Measurement precision

If security inserts use multiple layers with different optical properties, then non-destructive verification is improved, but manufacturing complexity increases

Engineering Contradiction:
Improveverification accuracyVSAvoidmanufacturing process
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

Carbon-containing additives are incorporated into the transparent layers during the material manufacturing stage, before the security insert is assembled. This preliminary action ensures uniform distribution of blackening materials throughout the layers, simplifying the subsequent laser blackening process and ensuring consistent verification results without requiring complex manufacturing steps.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent replaces complex mechanical assembly processes with automated laser blackening technology. The laser system precisely blackens specific areas of the transparent layers containing carbon additives, eliminating the need for manual application of security features and reducing manufacturing complexity while maintaining high verification accuracy.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Measurement precision

If security inserts use blackened areas that reflect infrared light, then non-destructive verification is improved, but the visible information display becomes more complex

Engineering Contradiction:
Improveverification accuracyVSAvoidoptical symbol structure
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The security insert adds the infrared dimension to the traditional visible light verification. The blackened areas are designed to reflect both visible and infrared light, allowing the same structural features to serve dual purposes: displaying visible information and providing infrared verification patterns. This dimensional addition enables non-destructive verification without requiring separate visible features.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution significantly increases protection against forgery and allows for non-destructive verification by altering the visible information when irradiated with different light sources, making it difficult for unauthorized parties to replicate the security insert.

Implementation Method 1

The ink coating is transparent to infrared light. Infrared light is reflected by the first part of the optical symbols

Methodology Applied
Scientific EffectInfrared reflection: Reflection

Implementation Method 2

The first and second parts of the optically recognizable symbols are arranged and designed to reflect visible light

Methodology Applied
Scientific EffectVisible light reflection: Reflection

Implementation Method 3

At least one of the transparent layers has blackened areas. A beam of laser light is used to create the blackening in at least one of the transparent layers

Methodology Applied
Scientific EffectLaser heating: Laser

Implementation Method 4

A beam of laser light is used to create the blackening in at least one of the transparent layers

Methodology Applied
Scientific EffectThermal energy conversion: Heating

Implementation Method 5

Document US 2015 028 227 A1 discloses a system for authenticating an object with a security mark. The security mark is printed onto the object using UV-absorbing ink

Methodology Applied
Scientific EffectUV absorption: Absorption (EM radiation)

Data Source

PatentEP3760451B1Security insert for an identification document and method for manufacturing a security insert for an identification document
Publication Date: 2023.03.15 MUEHLBAUEHR AG
  • EP3760451B1 patent drawingFigure 1A
  • EP3760451B1 patent drawingFigure 1B
  • EP3760451B1 patent drawingFigure 2A

AI summary

A security insert with optically recognizable symbols for an identification document comprises a first transparent layer and a second transparent layer. A coating of ink is applied to the first transparent layer. Furthermore, a lacquer layer is applied to the first transparent layer and/or to the coating. The coating is transparent to infrared light. The first and second transparent layers are bonded together. At least one of the transparent layers has blackened areas. The first part of the optically recognizable symbols is formed by the blackened areas in at least one of the layers. The second part of the optically recognizable symbols is formed by the coating. The first and second parts of the optically recognizable symbols are arranged and designed to reflect visible light. Infrared light is reflected by the first part of the optical symbols.When illuminated with visible light, the security inlay displays a complete image formed by the first and second parts of the optically recognizable symbols. When illuminated with infrared light, the security inlay displays a different image, formed by the first part of the optical symbols.