Sediment Dosing Stirrer With Anti-Shaking Cartridge Mount
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Solution Overview
Problem
Existing dosing and stirring devices for sediment pollution control suffer from shaking during chemical stirring and have inconvenient stirring blade replacement processes.
Innovation Solution
An intelligent control-based dosing and stirring device featuring an anti-shaking mechanism with shock-absorbing assemblies and a mounting assembly for easy stirring blade replacement.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If the chemical cartridge is placed on the support frame for stirring, then the chemicals can be stirred and mixed by rotation, but the cartridge shakes during stirring due to centrifugal force
Solution Approach 1:
The patent introduces an anti-shaking mechanism that includes a support ring, support rods, and a counterweight structure. The counterweight is positioned to balance the centrifugal force generated during rotation, thereby reducing the shaking of the chemical cartridge while maintaining effective stirring.
Solution Approach 2:
The patent employs shock-absorbing assemblies consisting of springs and dampers that are pre-installed in the support frame. These cushioning elements are designed to absorb and mitigate the vibrations and shocks generated during the stirring process, providing stable operation before excessive shaking occurs.
2Reliability
If the stirring blade is fixed to the rotating shaft by a bolt, then the connection is secure, but the replacement operation becomes troublesome and time-consuming
Solution Approach 1:
The patent divides the stirring blade assembly into separable segments: the blade itself, the mounting bracket, and the quick-release mechanism. This segmentation allows the blade to be quickly detached and replaced without removing multiple bolts or performing complex disassembly operations, while maintaining secure connection during operation.
Solution Approach 2:
The patent introduces a dynamic quick-release mechanism that allows the stirring blade to be rapidly attached and detached. The mechanism includes movable clamping elements and spring-loaded locks that can be easily actuated by hand, enabling fast blade replacement while ensuring reliable fixation during the stirring process.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The device effectively prevents chemical cartridge shaking and simplifies stirring blade replacement, enhancing operational convenience and stability.
Implementation Method 1
The anti-shaking mechanism is mounted in the support ring by multiple shock-absorbing assemblies which are used for shock absorption
Implementation Method 2
a buffer spring, and both ends of the buffer spring are in contact with the inner wall of the arc-shaped groove and a side surface of the connecting block
Implementation Method 3
Four transmission gears are rotatably connected to the bottom of an inner wall of the annular groove at equal distance... the annular gear is in meshing transmission with the four transmission gears
Implementation Method 4
four racks are in sliding connection with an inner surface of the cross-shaped groove... the four racks are in meshing transmission with the transmission gears
Implementation Method 5
A cambered plate is fixedly connected to the top of each of the four fixed blocks... the cambered plate and the chemical cartridge correspond to each other
Implementation Method 6
the chemicals are stirred and mixed by the rotation of the stirring blade
Implementation Method 7
a surface of the damper is sleeved with a buffer spring, and both ends of the buffer spring are in contact with the inner wall of the arc-shaped groove and a side surface of the connecting block
Data Source
AI summary
Provided is an intelligent control-based dosing and stirring device for sediment pollution control, including a support underframe, a support frame, a chemical cartridge, and a stirring assembly which works through intelligent control. A support ring positioned in a middle position is fixed into the support underframe by multiple support rods, and an anti-shaking mechanism is arranged in the support ring, and mounted in the support ring by multiple shock-absorbing assemblies. The shock-absorbing assemblies are used for shock absorption, thus preventing the chemical cartridge from shaking. The anti-shaking mechanism includes a circular support block, and an annular groove is formed in the circular support block. The intelligent control-based dosing and stirring device for sediment pollution control relates to the technical field of dosing and stirring devices.