Seed Laser Controller Stabilizes Pulse Output

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Solution Overview

Problem

Laser systems often produce unstable pulse outputs, leading to issues like missing or double pulses, which are undesirable in applications requiring stable pulse-to-pulse timing and energy, especially when variable pulse repetition rates are needed.

Innovation Solution

The implementation of a seed laser controller that detects output pulses and adjusts the pumping of the seed laser gain medium by reducing the current applied to the laser diodes, ensuring single pulses are generated and amplified, thereby stabilizing pulse repetition rates and reducing jitter.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If the seed laser pump operates at high current to ensure sufficient pulse energy, then the pulse energy is improved, but the pulse stability deteriorates due to gain medium depletion and double pulse generation

Engineering Contradiction:
Improvepulse energyVSAvoidpulse stability
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent implements periodic modulation of the pump laser current with a square wave signal that switches between high and low current levels. This periodic action allows the gain medium to be fully pumped during high current phases while preventing over-pumping and double pulse generation during low current phases, thereby maintaining both pulse energy and stability

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent employs feedback control where the modulated pump current is adjusted based on detection of laser output pulses. The system monitors the laser output and uses this information to regulate the pump current modulation, ensuring that each pump cycle produces exactly one stable pulse while maintaining sufficient pulse energy

Inventive Principle:
Principle #23Feedback

2Productivity

If the pulse repetition rate is increased to improve productivity, then the output frequency is improved, but the pulse stability deteriorates due to gain medium depletion between pulses

Engineering Contradiction:
Improvepulse repetition rateVSAvoidpulse stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent uses periodic square wave modulation of the pump current where the modulation frequency is synchronized with the desired pulse repetition rate. This ensures that the gain medium is pumped and depleted in controlled cycles, allowing high repetition rates while maintaining pulse stability by preventing incomplete pumping between pulses

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent dynamically adjusts the pump current modulation parameters including amplitude, frequency, and duty cycle to optimize performance at different pulse repetition rates. This dynamic control allows the system to maintain stable pulses across a wide range of repetition rates by adapting the pumping regime to the required output frequency

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If multiple laser sources are used to achieve variable pulse repetition rates, then the adaptability is improved, but the device complexity increases

Engineering Contradiction:
Improvevariable pulse repetition rate capabilityVSAvoidnumber of laser sources
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent makes a single seed laser source multi-functional by implementing electronic modulation of the pump laser current. This single source can operate at multiple pulse repetition rates and provide both CW and pulsed output by simply changing the modulation parameters, eliminating the need for multiple separate laser sources while maintaining full adaptability

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach provides reliable single pulses over a wide range of repetition rates, minimizing the occurrence of unwanted pulses and significantly reducing pulse-to-pulse jitter, enhancing the stability and reliability of laser systems for materials processing applications.

Implementation Method 1

A photodetector is coupled to receive at least a portion of the output pulse, wherein the detection of the output pulse is based on a photodetector signal associated with the received portion of the output pulse

Methodology Applied
Scientific EffectPhotoelectric Effect: Photoelectric Effect

Implementation Method 2

reducing pumping of the seed laser gain medium by decreasing a current applied to the laser diode

Methodology Applied
Scientific EffectLaser pumping:

Data Source

PatentUS9478931B2Method for actively controlling the optical output of a seed laser
Publication Date: 2016.10.25 NLIGHT INC
  • US9478931B2 patent drawing
  • US9478931B2 patent drawing
  • US9478931B2 patent drawing

AI summary

Seed pulse generators for fiber amplifier systems include a seed pump controller coupled to a seed pump laser diode. A photodetector is situated to detect seed pulse generation, and is coupled to the seed pump controller so that seed pumping is decreased upon pulse detection. For a laser diode pump source, a pump current can be pulsed to produce a seed pulse and then decreased to a bias level such as a DC bias current that is less than a pump laser threshold current. Single seed pulses can be generated with reduced pulse jitter.