Seedling Block with Tapered Seed Pit for Automated Sowing

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Solution Overview

Problem

Current sponge blocks used in hydroponic vegetable sowing have flat tops, leading to low sowing efficiency and difficulty in mechanized operation due to seed rolling and scattering, which complicates the process and reduces germination rate and uniformity.

Innovation Solution

A nursery block with a seed placement pit having a larger top and smaller bottom, featuring a seed cultivation pit with a radial notch for root growth, made of water-absorbing and elastic materials, facilitating automatic seed placement and uniform germination.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a flat-top sponge block is used for sowing, then the structure is simple and easy to manufacture, but seeds roll and scatter after sowing, requiring manual pressing and reducing sowing efficiency

Engineering Contradiction:
Improvesowing efficiencyVSAvoidblock structure complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The block top surface is segmented into multiple seed placement pits, each pit further divided into a placement cavity and a cultivation cavity. This segmentation prevents seeds from rolling away while maintaining an organized structure that facilitates automated sowing operations.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The seed placement pits are pre-formed in the block before sowing, with the cavity structure already designed to receive and retain seeds. This preliminary preparation eliminates the need for manual pressing during sowing, as seeds automatically settle into the pre-configured pits.

Inventive Principle:
Principle #10Preliminary action

2Extent of automation

If seeds are manually pressed into flat sponge blocks, then seeds can be in full contact with the block, but the process is labor-intensive and difficult to mechanize

Engineering Contradiction:
Improvemechanized sowing capabilityVSAvoidsowing operation simplicity
Core Design Contradiction:
Extent of automationVSEase of operation

Solution Approach 1:

The seed placement pits are pre-formed in the block before sowing, with the cavity structure already designed to receive and retain seeds. This preliminary preparation eliminates the need for manual pressing during sowing, as seeds automatically settle into the pre-configured pits.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The cavity structure itself provides the pressing function - when seeds are placed in the pits, they automatically settle to the bottom due to gravity, achieving full contact with the block without external pressing force. The structure serves the dual function of holding seeds and providing contact pressure.

Inventive Principle:
Principle #25Self-service

3Manufacturing precision

If seeds are placed on a flat surface, then placement is simple, but seeds roll and scatter, reducing germination uniformity

Engineering Contradiction:
Improveseed placement precisionVSAvoidblock structure complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The block top surface is segmented into multiple seed placement pits, each pit further divided into a placement cavity and a cultivation cavity. This segmentation prevents seeds from rolling away while maintaining an organized structure that facilitates automated sowing operations.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different parts of the block have different functions: the placement cavity provides a larger opening for easy seed placement, while the cultivation cavity provides a confined space for uniform germination. This local differentiation of qualities improves both placement ease and germination precision.

Inventive Principle:
Principle #3Local quality

4Reliability

If seeds are not stabilized in the block, then the block structure remains simple, but germination rate and uniformity are reduced

Engineering Contradiction:
Improvegermination rate and uniformityVSAvoidblock structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The block top surface is segmented into multiple seed placement pits, each pit further divided into a placement cavity and a cultivation cavity. This segmentation prevents seeds from rolling away while maintaining an organized structure that facilitates automated sowing operations.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different parts of the block have different functions: the placement cavity provides a larger opening for easy seed placement, while the cultivation cavity provides a confined space for uniform germination. This local differentiation of qualities improves both placement ease and germination precision.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Improves sowing efficiency, stabilizes seeds, and enhances germination rate and uniformity, making mechanized sowing more efficient and standardized.

Implementation Method 1

the seed placement pit is of a structure having a top larger than a bottom so that the seeds fall into the seed cultivation pit along the surface of the seed placement pit under the action of gravity

Methodology Applied
Scientific EffectGravity: Gravitation

Implementation Method 2

the nutritive block is made of a water-absorbing material

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Data Source

PatentEP3811774B1Seedling raising block
Publication Date: 2024.09.04 FUJIAN SANAN SINO SCI PHOTOBIOTECH CO LTD
  • EP3811774B1 patent drawingFigure 1~2
  • EP3811774B1 patent drawingFigure 3~4
  • EP3811774B1 patent drawingFigure 5

AI summary

The present invention provides a nursery block, including a nutritive block for providing nutrients to seeds. The top of the nutritive block is provided with a seed placement pit. The seed placement pit is internally provided with a seed cultivation pit. The seed placement pit is of a structure with a big top and a small bottom so that the seeds fall into the seed cultivation pit along the surface of the seed placement pit under the action of gravity. The seed cultivation pit is internally provided with a notch which extends in a direction away from the seed cultivation pit and provides growth paths for root systems of the seeds. The present invention can improve the sowing efficiency, stabilize and moisten seeds and improve the overall germination rate and germination uniformity of the seeds, and is convenient for mechanized sowing.