SEG Framing Assembly Using Compression and Friction Connections
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Solution Overview
Problem
Existing framing systems for silicone edge graphics (SEG) require skilled labor, specialized tools, and time-consuming modifications, increasing costs and complexity in assembly and installation.
Innovation Solution
The use of extruded aluminum framing pieces with features such as mechanical compression and friction connections, mounting slots, and chamfered edges, allowing for easy assembly without drilling, and combinations of framing pieces to create various mounting configurations for SEG products.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If traditional framing systems are used with SEG products, then the structure provides adequate support and mounting capability, but the assembly process requires skilled labor, specialized tools, and time-consuming modifications
Solution Approach 1:
The frame is divided into multiple modular pieces that can be independently manufactured and then assembled together. Each frame piece includes standardized features (receptacles, mounting surfaces, channels) that enable simple connection without complex modifications. This segmentation allows unskilled workers to assemble the frame using basic tools while maintaining structural integrity.
Solution Approach 2:
All necessary modifications and features are pre-prepared during manufacturing. Frame pieces come with pre-formed receptacles, pre-drilled mounting holes, and pre-cut channels for silicone beads and fasteners. This eliminates the need for on-site drilling, cutting, or other complex modifications, significantly reducing assembly time and skill requirements.
2Ease of manufacture
If traditional framing systems are used with SEG products, then the structure provides adequate support and mounting capability, but the process requires specialized tools and skilled labor, increasing overall costs
Solution Approach 1:
The frame pieces are manufactured using extrusion processes that allow precise control of dimensional parameters. Receptacles, channels, and mounting features are integrated into the extrusion profile itself, eliminating the need for secondary machining operations. This reduces both manufacturing complexity and material waste compared to traditional methods that require cutting and drilling finished frames.
3Manufacturing precision
If frame pieces are modified through cutting and drilling to achieve professional results, then the mounting precision and appearance are improved, but the time required for assembly increases
Solution Approach 1:
All precision features are manufactured during the extrusion process. Receptacles are pre-formed with exact dimensions and positions, mounting holes are pre-drilled and countersunk, and channels are pre-cut to receive silicone beads. This preliminary preparation ensures professional-grade precision without requiring time-consuming on-site modifications.
Solution Approach 2:
The patent replaces traditional mechanical fastening systems (screws, bolts requiring drilling) with a friction-fit and compression-based assembly system. Frame pieces connect through interlocking geometries and compressed silicone beads, eliminating the need for drilling and mechanical fasteners, thus reducing assembly time while maintaining precision.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Facilitates quick and cost-effective framing and mounting of SEG products with professional results, reducing the need for specialized tools and skilled labor, and providing versatile mounting options.
Implementation Method 1
the inner surface comprising a chamfered surface in proximity to the front receptacle and tapered inwardly towards an opening of the front receptacle, the framing member further comprising a surface in proximity to the chamfered surface and configured to receive a light source
Implementation Method 2
Some framing pieces of the present invention are configured for assembly without requiring a drill, wherein the components are connected via mechanical compression and/or friction using a mechanical fastener
Data Source
AI summary
Framing member for use in mounting and displaying a SEG product.