Segmented Ablation Electrode with Thermal Insulation

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Solution Overview

Problem

Current ablation electrode assemblies face challenges in accurately monitoring temperature at the electrode-tissue interface during RF ablation due to orientation effects and temperature gradients, leading to inefficient energy delivery and potential tissue damage from excessive heat.

Innovation Solution

The design incorporates an inner core member with thermal insulators and multiple thermal sensors, along with an outer shell that allows for irrigation fluid flow to mitigate temperature gradients and provide more accurate temperature readings, while pulsatile irrigation fluid flow enhances turbulence and prevents coagulum formation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single thermal sensor is used to monitor temperature during RF ablation, then the device complexity is reduced, but the measurement precision of temperature at the electrode-tissue interface deteriorates due to orientation effects and temperature gradients

Engineering Contradiction:
Improvenumber of thermal sensorsVSAvoidtemperature measurement accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The ablation electrode is divided into multiple segments along its length, with each segment having its own thermal sensor. This segmentation allows temperature monitoring at multiple locations simultaneously, capturing temperature gradients along the electrode and providing more accurate representation of the electrode-tissue interface temperature regardless of catheter orientation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from single-point temperature measurement to distributed temperature measurement along the electrode length. By adding the spatial dimension of multiple measurement points, the system captures temperature variations along the electrode, enabling more accurate assessment of the electrode-tissue interface temperature.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If irrigation fluid flow is increased to prevent coagulum formation and control temperature, then the reliability of ablation is improved, but the loss of substance (fluid volume) increases

Engineering Contradiction:
Improveablation reliabilityVSAvoidirrigation fluid volume
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The system uses thermal sensors to continuously monitor temperature at multiple locations along the electrode. This temperature feedback is used to control the irrigation fluid flow rate dynamically, increasing flow only when and where temperature exceeds thresholds, thereby preventing coagulum formation while minimizing overall fluid consumption.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

Irrigation fluid is delivered to specific locations along the electrode where thermal sensors detect elevated temperatures. This localized irrigation approach targets areas needing cooling while avoiding unnecessary fluid delivery in cooler regions, reducing overall fluid loss while maintaining ablation reliability.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration improves temperature correlation between the electrode and tissue interface, reduces tissue damage, and allows for deeper and more controlled lesions with reduced fluid volume, enabling precise energy delivery during RF ablation.

Implementation Method 1

The inner core member can comprise a thermal insulator having a reduced thermal conductivity

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Implementation Method 2

the outer shell can be configured for allowing the flow of irrigation fluid

Methodology Applied
Scientific EffectConvection cooling: Convection

Implementation Method 3

pulsatile irrigation fluid flow enhances turbulence and prevents coagulum formation

Methodology Applied
Scientific EffectTurbulence: Turbulence

Data Source

PatentUS20230000546A1Ablation electrode assemblies and methods for using same
Publication Date: 2023.01.05 ST JUDE MEDICAL ATRIAL FIBRILLATION DIVISION INC
  • US20230000546A1 patent drawing
  • US20230000546A1 patent drawing
  • US20230000546A1 patent drawing

AI summary

Ablation electrode assemblies include an inner core member and an outer shell surrounding the inner core member. The inner core member and the outer shell define a space or separation region therebetween. The inner core member is constructed from a thermally insulative material having a reduced thermal conductivity. In an embodiment, the space is a sealed or evacuated region. In other embodiments, irrigation fluid flows within the space. The ablation electrode assembly further includes at least one thermal sensor in some embodiments. Methods for providing irrigation fluid during cardiac ablation of targeted tissue are disclosed that include calculating the energy delivered to irrigation fluid as it flows within the ablation electrode assembly through temperature measurement of the irrigation fluid. Pulsatile flow of irrigation fluid can be utilized in some embodiments of the disclosure.