Segmented Ablation Probe Cable Design

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Solution Overview

Problem

Current ablation systems face challenges in accessing hard-to-reach body locations due to large diameter applicators causing tissue damage and excessive electrical losses in small diameter cables, leading to inefficient power delivery and prolonged treatment times.

Innovation Solution

An ablation probe with a feeding cable having a distal portion of smaller cross-sectional size and a proximal portion of larger cross-sectional size, connected by a mechanically and electrically strong joining member, which reduces electrical losses and maintains flexibility, allowing for efficient power delivery and minimizes tissue damage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If a large diameter applicator is used for percutaneous delivery, then power delivery efficiency is improved, but tissue damage during insertion increases and accessibility to certain body locations is limited

Engineering Contradiction:
Improvepower delivery efficiencyVSAvoidtissue damage
Core Design Contradiction:
Loss of energyVSObject-affected harmful factors

Solution Approach 1:

The feeding cable is segmented into two portions with different cross-sectional sizes: a proximal portion with larger cross-section for efficient power delivery, and a distal portion with smaller cross-section for reduced tissue damage during insertion. This segmentation allows each portion to be optimized for its specific function while working together as a unified system.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different portions of the feeding cable are given different local qualities (cross-sectional sizes) appropriate to their functional requirements. The proximal portion has larger cross-section where high power handling is needed, while the distal portion has smaller cross-section where flexibility and reduced trauma are prioritized.

Inventive Principle:
Principle #3Local quality

2Ease of operation

If a small diameter cable is used to improve flexibility and reduce insertion profile, then ease of navigation is improved, but electrical losses increase and power delivery becomes insufficient

Engineering Contradiction:
ImproveflexibilityVSAvoidelectrical losses
Core Design Contradiction:
Ease of operationVSLoss of energy

Solution Approach 1:

The cable system is divided into two segments with different diameters. The distal segment has small diameter for flexibility and easy navigation through tortuous pathways, while the proximal segment has large diameter to minimize electrical losses and ensure sufficient power delivery to the applicator.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Each cable segment is assigned a local quality (diameter) matched to its operational context. The distal cable portion has small diameter where flexibility is critical for navigation, while the proximal portion has large diameter where electrical conductivity and power handling are paramount.

Inventive Principle:
Principle #3Local quality

3Ease of manufacture

If a uniform cross-sectional feeding cable is used, then manufacturing simplicity is maintained, but either power delivery efficiency or flexibility must be compromised

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidpower delivery efficiency
Core Design Contradiction:
Ease of manufactureVSLoss of energy

Solution Approach 1:

Rather than attempting to manufacture a single uniform cable that compromises performance, the system segments the feeding cable into two portions that can be manufactured to different specifications and then joined together, allowing each portion to be optimized for its specific functional requirements.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A connector serves as an intermediary element that joins the proximal and distal cable portions. This connector facilitates the transition between different cross-sectional sizes while maintaining electrical continuity and mechanical strength, enabling the composite cable structure to function as a unified system.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables effective power delivery to ablation sites with reduced electrical losses, minimizing tissue damage and shortening treatment times, while maintaining flexibility for navigation through narrow anatomical pathways.

Implementation Method 1

a feeding cable arranged to supply electromagnetic energy to the applicator

Methodology Applied
Scientific EffectElectromagnetic energy transmission: Electromagnetic Induction

Implementation Method 2

an applicator arranged to apply radiation to heat surrounding tissue

Methodology Applied
Scientific EffectThermal heating: Heating

Implementation Method 3

Current ablation systems use applicators that deliver Radio Frequency (RF) energy (or microwave energy) to the tissue surrounding the applicator tip

Methodology Applied
Scientific EffectRadio Frequency energy delivery: Electromagnetic Induction

Data Source

PatentUS12144538B2Ablation probe
Publication Date: 2024.11.19 NATIONAL UNIVERSITY OF IRELAND
  • US12144538B2 patent drawing
  • US12144538B2 patent drawing
  • US12144538B2 patent drawing

AI summary

An ablation probe (1; 100; 200), comprising: an applicator (2; 102; 202) arranged to apply radiation to heat surrounding tissue; a feeding cable (4; 104; 204) arranged to supply electromagnetic energy to the applicator. The feeding cable comprises a distal portion (2a, 202a) and a proximal portion (2b; 202b). The distal portion of the feeding cable has a distal cross sectional size and the proximal portion of the feeding cable has a proximal cross sectional size, wherein the distal cross sectional size is less that the proximal cross sectional size. The ablation probe further comprises a connector (24; 224) arranged to mechanically and electrically couple the distal portion (2a, 202a) of the feeding cable (2; 202) to the proximal portion (2b; 202b) of the feeding cable (2; 202). The connector comprises a joining member (12) comprising a proximal end (12b) shaped to receive an end of the proximal portion (2b; 2b) of the feeding cable and a distal end (12a) shaped to receive an end of the distal portion (2a; 202a) of the feeding cable.