Segmented Air Outlet Apparatus for Targeted Battery Electrode Drying

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Solution Overview

Problem

Drying devices struggle to provide targeted drying conditions for different coating areas on battery electrode sheets, leading to potential drying cracking or failure, which affects the quality of the coating process.

Innovation Solution

An air outlet apparatus with a wind speed adjusting assembly that divides the air outlet cavity into sections, allowing each section to be aligned with specific coating areas and adjusting wind speed by opening or closing air outlets of varying cross-sectional areas to meet the unique requirements of each area.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a single air outlet is used for the entire coating area, then the device structure is simple, but different coating areas cannot receive targeted drying conditions

Engineering Contradiction:
Improvetargeted drying capabilityVSAvoidair outlet structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The air outlet is divided into multiple independent air outlet sections along the first direction, with each section corresponding to a specific coating area. Each section has its own wind speed adjusting assembly that can independently control the opening area, enabling targeted drying for different coating areas while maintaining a relatively simple overall structure.

Inventive Principle:
Principle #1Segmentation

2Productivity

If wind speed is increased for faster drying, then drying efficiency improves, but drying quality deteriorates due to cracking in sensitive coating areas

Engineering Contradiction:
Improvedrying efficiencyVSAvoiddrying quality
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

Each air outlet section is equipped with an independent wind speed adjusting assembly that can locally regulate the opening area. This allows different coating areas to receive appropriately adjusted wind speeds - higher for areas requiring fast drying and lower for areas sensitive to cracking - thereby achieving both high drying efficiency and excellent drying quality simultaneously.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution ensures each coating area is dried under suitable conditions, improving drying quality by adjusting wind speed to match the specific needs of different coating areas, thereby preventing cracking and ensuring efficient drying.

Implementation Method 1

each wind speed adjusting assembly is configured to open or close at least some air outlets, so as to adjust outlet wind speed of each air outlet section

Methodology Applied
Scientific EffectFluid flow control:

Implementation Method 2

The hot air generated by the drying device is discharged to a coating area on a surface of the substrate, and then a solvent in a wet coating is dried and removed

Methodology Applied
Scientific EffectEvaporation: Evaporation

Data Source

PatentUS20230304736A1Air outlet apparatus and drying device
Publication Date: 2023.09.28 JIANGSU CONTEMPORARY AMPEREX TECH LTD
  • US20230304736A1 patent drawing
  • US20230304736A1 patent drawing
  • US20230304736A1 patent drawing

AI summary

Provided are an air outlet apparatus and a drying device. The air outlet apparatus includes: a housing provided with a first cavity and an air inlet and an air outlet communicated with the first cavity; and a wind speed adjusting assembly, where the first cavity is provided with a plurality of wind speed adjusting assemblies distributed in a first direction, such that the first cavity is divided into a plurality of air outlet sections distributed in the first direction by the wind speed adjusting assembly; and where each of the wind speed adjusting assemblies is configured to open or close at least some air outlets, so as to adjust outlet wind speed of each of the air outlet sections. The drying device includes the above air outlet apparatus.