Segmented Lithium-Replenishing Anode Plate for Heat Dissipation

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Solution Overview

Problem

Existing lithium-ion batteries face challenges in achieving high energy density, long cycle life, and stable performance due to the generation of reaction heat during lithium replenishing, which affects their comprehensive performance.

Innovation Solution

A lithium-replenishing negative electrode plate is designed with a strip-shaped lithium-replenishing layer that includes interconnected lithium-replenishing regions and gap regions, optimizing the ratio of these regions to effectively dissipate heat and improve electrolyte infiltration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If lithium replenishing is applied to increase energy density, then battery energy density is improved, but a large amount of reaction heat is generated which affects cycle life and dynamic performance

Engineering Contradiction:
Improveamount of lithiumVSAvoidreaction heat
Core Design Contradiction:
Quantity of substanceVSTemperature

Solution Approach 1:

The lithium-replenishing layer is divided into multiple strip-shaped regions separated by gap regions, creating a segmented structure that distributes heat generation across multiple smaller zones rather than one large continuous zone, facilitating heat dissipation

Inventive Principle:
Principle #1Segmentation

2Quantity of substance

If lithium replenishing is applied to increase energy density, then battery energy density is improved, but cycle life is affected due to heat generation

Engineering Contradiction:
Improveamount of lithiumVSAvoidcycle life
Core Design Contradiction:
Quantity of substanceVSDuration of action of stationary object

Solution Approach 1:

The lithium-replenishing layer is segmented into multiple strips with gaps between them, creating a structure that reduces heat accumulation and improves thermal management, thereby preserving cycle life while maintaining energy density benefits

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The gap regions create localized areas with different thermal and electrochemical properties, allowing for improved electrolyte infiltration and heat dissipation in specific zones while maintaining lithium replenishing function in the active regions

Inventive Principle:
Principle #3Local quality

3Quantity of substance

If lithium replenishing is applied to increase energy density, then battery energy density is improved, but dynamic performance is affected due to heat generation

Engineering Contradiction:
Improveamount of lithiumVSAvoiddynamic performance
Core Design Contradiction:
Quantity of substanceVSEase of operation

Solution Approach 1:

The strip-shaped lithium-replenishing regions with intervening gaps create a structure that enhances heat dissipation efficiency, preventing thermal buildup that would otherwise degrade dynamic performance during high-rate charging and discharging operations

Inventive Principle:
Principle #1Segmentation

4Productivity

If a continuous lithium-replenishing layer is used, then lithium replenishing efficiency is improved, but heat dissipation is insufficient leading to heating problems

Engineering Contradiction:
Improvelithium replenishing efficiencyVSAvoidheating problem
Core Design Contradiction:
ProductivityVSTemperature

Solution Approach 1:

The lithium-replenishing layer is divided into multiple strip-shaped regions separated by gap regions, maintaining sufficient lithium replenishing area while creating thermal pathways through the gaps that enable effective heat dissipation and prevent overheating

Inventive Principle:
Principle #1Segmentation

5Ease of manufacture

If the ratio of lithium-replenishing region to gap region is not optimized, then manufacturing is simplified, but electrochemical performance is not improved

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidelectrochemical performance
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent specifies that the width of lithium-replenishing regions and gap regions should satisfy a particular ratio relationship, optimizing the balance between lithium replenishing efficiency and heat dissipation capability while maintaining manufacturability

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances the energy density, cycle life, and dynamic performance of lithium-ion batteries by efficiently managing heat dissipation and electrolyte infiltration, thereby improving their overall electrochemical performance.

Implementation Method 1

the lithium-replenishing region and the gap region are interconnected in order... quickly dissipate a large amount of heat generated during lithium replenishing

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

dissipate heat generated during lithium replenishing through an air channel formed by the lithium-replenishing region and the gas region

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 3

the channel formed by the lithium-replenishing region and the gas region can enable the negative electrode plate to be effectively impregnated with the electrolyte

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Implementation Method 4

enable the negative electrode plate to be effectively impregnated with the electrolyte after electrolyte injection

Methodology Applied
Scientific EffectDiffusion: Diffusion

Data Source

PatentUS12237502B2Negative electrode plate, lithium-ion battery and apparatus
Publication Date: 2025.02.25 CONTEMPORARY AMPEREX TECHNOLOGY CO LTD
  • US12237502B2 patent drawing
  • US12237502B2 patent drawing
  • US12237502B2 patent drawing

AI summary

A negative electrode plate, a lithium-ion battery and an apparatus are disclosed. The negative electrode plate includes a negative electrode current collector, a negative electrode active material layer including a negative electrode active material and disposed on at least one surface of the negative electrode current collector, and a lithium-replenishing layer disposed on a surface of the negative electrode active material layer away from the negative current collector. The negative electrode plate can effectively ameliorate the problem of plate heating, and channels formed by the lithium-replenishing region and the gap region can enable the lithium-ion battery to be effectively impregnated with the electrolyte after electrolyte injection is performed to the lithium-ion battery, thereby improving the energy density of the battery while also improving the service life and kinetic performance of the battery.