Artificial tree assembly

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Solution Overview

Problem

Conventional artificial trees are heavy, difficult to store and transport, and expensive due to their size, shape, and requirement for metal parts and expensive materials, making them impractical for repeated use throughout multiple holiday seasons.

Innovation Solution

An artificial tree assembly constructed from lightweight materials like polypropylene or expanded polypropylene foam, with a conical configuration and removable connectors, allowing for easy assembly, disassembly, and storage in a compact form, maintaining decorative items in both states.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional artificial trees are constructed to maintain decorative appearance and structural integrity, then the tree provides realistic appearance and stability, but the tree becomes heavy and difficult to store and transport

Engineering Contradiction:
Improvestructural integrityVSAvoidtree weight
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The artificial tree is divided into multiple collapsible segments that can be individually folded and compressed. Each segment contains branches that can be collapsed inward, allowing the entire tree to be reduced to a compact form factor for storage and transport while maintaining full structural integrity when assembled

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The tree incorporates dynamic, movable joints and hinges that allow branches and segments to transition between extended decorative positions and collapsed storage positions. This dynamic structure enables the tree to adapt its form factor without compromising structural strength when in use

Inventive Principle:
Principle #15Dynamics

2Reliability

If conventional artificial trees are constructed with realistic decorative features, then the tree provides attractive appearance, but the tree becomes expensive due to expensive materials and manufacturing processes

Engineering Contradiction:
Improvedecorative appearanceVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The tree utilizes foam materials with porous structures that can be molded into realistic-looking branches and foliage at lower cost. These porous foam structures provide both the decorative appearance of natural tree textures and significantly reduced material costs compared to traditional rigid materials

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The invention changes the physical parameters of the tree components by using collapsible, compressible materials that can transition between voluminous decorative states and compact storage states. This parameter change allows the same structure to provide both realistic appearance when assembled and cost-effective storage when collapsed

Inventive Principle:
Principle #35Parameter changes

3Reliability

If conventional artificial trees are constructed with large size for decorative purposes, then the tree provides full decorative effect, but the tree becomes difficult to transport and assemble

Engineering Contradiction:
Improvedecorative effectVSAvoidassembly ease
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The tree segments and branches are designed to nest within each other when collapsed, with smaller components fitting inside larger ones. This nesting arrangement dramatically reduces the transport size while allowing straightforward assembly by simply expanding the nested segments back to their full decorative configuration

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The tree is segmented into modular sections that can be independently collapsed and nested. Each segment maintains the capability to expand to full size for decorative effect, and the segmentation allows the entire structure to be compressed into a compact form for easy transport and simple assembly through sequential expansion

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS11457760B2Artificial tree assembly
Publication Date: 2022.10.04 SOUTH FLORIDA LIGHTING TEAM LLC
  • US11457760B2 patent drawing
  • US11457760B2 patent drawing
  • US11457760B2 patent drawing

AI summary

An improved artificial tree of the present invention is directed to a decorative artificial tree assembly which may be dimensioned and configured to fit on any supporting surface including, but not limited to, an interior floor, outside grounds, etc. The artificial tree may be disposed in an assembled or collapsed state. As such, the artificial tree may include a plurality tree segments and a cap member, vertically interconnected or stacked upon each other via a plurality of connectors. The artificial tree may be constructed from lightweight materials with decorative items attached to its outer surface.