Segmented Barrier Arm Assembly for Breakaway Reset

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Solution Overview

Problem

Barrier arm operators often require replacement or reattachment if struck by a vehicle due to damage, lacking breakaway and resetting capabilities.

Innovation Solution

A movable barrier assembly with a multi-segmented arm assembly and a forcing rod assembly that passively articulates segments, allowing the arm to break away and reset upon impact, reducing damage and enabling easy repositioning.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If the barrier arm is made as a single rigid segment, then the structural strength is improved, but the ability to break away and reset upon impact is worsened

Engineering Contradiction:
Improvestructural strengthVSAvoidbreakaway and reset capability
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The barrier arm is divided into multiple segments (first arm segment and second arm segment) connected by an articulation point. This segmentation allows the arm to break away at the articulation point upon impact, preventing damage to the entire arm while maintaining structural integrity of individual segments. The segments can then be independently reset, solving the contradiction between strength and breakaway capability.

Inventive Principle:
Principle #1Segmentation

2Length of moving object

If the forcing rod assembly is positioned above the arm, then the vehicle clearance is improved, but the installation in overhead-restricted environments is worsened

Engineering Contradiction:
Improvevehicle clearanceVSAvoidinstallation adaptability
Core Design Contradiction:
Length of moving objectVSAdaptability or versatility

Solution Approach 1:

Instead of positioning the forcing rod assembly above the arm (conventional approach), the invention inverts the arrangement by positioning it below the arm. This inversion resolves the contradiction by providing adequate vehicle clearance through the multi-segmented arm design while allowing the forcing rod assembly to be installed in environments with overhead restrictions, thus improving both clearance and installation adaptability.

Inventive Principle:
Principle #13The other way round (Inversion)

3Ease of repair

If the barrier arm is designed to be replaceable, then the ease of repair is improved, but the loss of time for replacement is worsened

Engineering Contradiction:
Improveease of replacementVSAvoidreplacement time
Core Design Contradiction:
Ease of repairVSLoss of time

Solution Approach 1:

The invention enables the barrier arm segments to be discarded (broken away) from the damaged section and recovered (reset) into position. The multi-segmented design with articulation points allows damaged segments to be easily separated and discarded, while intact segments can be recovered and reset without replacing the entire arm, thus improving ease of repair while reducing replacement time.

Inventive Principle:
Principle #34Discarding and recovering

Data Source

PatentUS20260043203A1Barrier arm operator
Publication Date: 2026.02.12 THE CHAMBERLAIN GRP INC
  • US20260043203A1 patent drawing
  • US20260043203A1 patent drawing
  • US20260043203A1 patent drawing

AI summary

A movable barrier assembly including a barrier arm operator including: a housing; a driving mechanism supported by the housing; and a bracket coupled to the driving mechanism and driven to rotate about a rotational axis by the driving mechanism; a multi-segmented arm assembly movable between a lowered position and a raised position, the multi-segmented arm assembly including: a first arm segment coupled to the bracket; and a second arm segment coupled to the first arm segment at an articulation; and a forcing rod assembly that passively articulates the first arm segment relative to the second arm segment in response to rotation of the driving mechanism, wherein the forcing rod assembly is disposed at a vertical elevation below the arm when the arm is in the lowered position.