Segmented Bioreactor for Waste Methane Production

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Solution Overview

Problem

Current waste treatment methods, such as storage centers and methanization processes, are either too slow or limited in their ability to treat diverse waste types, and existing methane production methods are inefficient in terms of time and flexibility.

Innovation Solution

A process utilizing a combination of large and small enclosures for anaerobic degradation, where weakly and strongly organic waste are separated and treated, with a liquid fraction from one enclosure introduced into another to enhance degradation and methane production, allowing for accelerated waste breakdown and flexible treatment of various waste types without prior mechanical treatment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If waste is stored in a storage center for natural degradation, then all waste types can be accepted without pre-treatment, but the degradation time is excessively long (at least thirty years)

Engineering Contradiction:
Improvewaste acceptance capabilityVSAvoiddegradation time
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

The waste treatment system is segmented into multiple enclosures (first enclosure for weakly organic waste, second enclosure for highly organic waste) with different retention times and degradation conditions. This allows simultaneous treatment of diverse waste types at different degradation rates, reducing overall treatment time while maintaining versatility in waste acceptance.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system performs preliminary action by pre-composting highly organic waste in the second enclosure before final stabilization in the first enclosure. This accelerated pre-treatment phase reduces the overall degradation time from thirty years to less than three years while maintaining the ability to accept all waste types.

Inventive Principle:
Principle #10Preliminary action

2Loss of time

If methanization is used to accelerate degradation, then degradation time is reduced, but not all waste types can be treated

Engineering Contradiction:
Improvedegradation timeVSAvoidwaste treatment capability
Core Design Contradiction:
Loss of timeVSAdaptability or versatility

Solution Approach 1:

The system segments waste treatment into two pathways: highly organic waste undergoes accelerated methanization in the second enclosure, while weakly organic waste is treated in the first enclosure. This segmentation allows the system to treat all waste types while accelerating degradation of suitable materials through methanization.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The first enclosure serves multiple functions: it accepts all waste types including those unsuitable for methanization, provides long-term stabilization, and receives liquid fractions from the second enclosure. This multi-functionality enables universal waste treatment while maintaining accelerated degradation capabilities.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Device complexity

If a single anaerobic cell is used for methanization, then the process is simple, but it can only treat waste of similar quality (household waste and ordinary industrial waste)

Engineering Contradiction:
Improvereactor configurationVSAvoidwaste type range
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The single anaerobic cell is segmented into two distinct enclosures with different functions: the first enclosure for weakly organic waste and the second for highly organic waste. This segmentation increases waste type adaptability while keeping each individual enclosure relatively simple in design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system merges two different waste treatment approaches (long-term stabilization and accelerated methanization) into a single integrated system. The enclosures are connected through liquid fraction transfer, combining multiple functions while maintaining operational simplicity.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach accelerates waste degradation and methane production, enabling faster and more flexible treatment of diverse waste types, reducing treatment time to less than three years and optimizing methane recovery for energy production.

Implementation Method 1

During a degradation operation, a liquid fraction generated in at least one first enclosure is introduced into at least one second enclosure

Methodology Applied
Scientific EffectAnaerobic degradation: Anaerobic Digestion

Data Source

PatentEP2293888B1Method and plant for processing waste and producing methane
Publication Date: 2015.07.22 VEOLIA PROPRETE
  • EP2293888B1 patent drawingFigure 1

AI summary

The invention relates to a method for processing waste and for producing methane that comprises filling a chamber with waste in which the latter undergoes an anaerobic degradation. According to the invention, the method is substantially characterised in that a large chamber and a small chamber are respectively filled with slightly organic waste and with highly organic waste, and in that a liquid fraction generated by the degradation of waste in the large chamber is fed into the small chamber. The invention also relates to a plant adapted for implementing the method according to the invention.