Segmented Cable Shield with Isolated Conductive Patches

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Solution Overview

Problem

Existing communication cables face challenges with noise, interference, and crosstalk, particularly with continuous shielding methods that can create electrical paths and interfere with signals, pose shock hazards, and radiate electromagnetic energy.

Innovation Solution

A communication cable with a segmented shield comprising electrically isolated conductive patches attached to a dielectric substrate, which prevents continuous electrical paths and effectively blocks electromagnetic interference while maintaining signal integrity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a continuous shield is used to shield the cable, then electromagnetic interference is blocked, but standing waves and electromagnetic radiation are created

Engineering Contradiction:
Improveelectromagnetic interferenceVSAvoidstanding waves
Core Design Contradiction:
Object-affected harmful factorsVSObject-generated harmful factors

Solution Approach 1:

By segmenting the continuous shield into discrete patches separated by dielectric material, the structure prevents the formation of continuous conductive paths that support standing waves. The gaps disrupt electromagnetic resonance while each individual patch continues to provide local EMI shielding.

Inventive Principle:
Principle #1Segmentation

2Object-affected harmful factors

If a continuous shield is used to shield the cable, then electromagnetic interference is blocked, but installation complexity and grounding requirements increase

Engineering Contradiction:
Improveelectromagnetic interferenceVSAvoidinstallation complexity
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The segmented shield design with discrete conductive patches on dielectric substrate eliminates the need for continuous grounding along the cable length. Each patch is electrically isolated, simplifying installation by removing complex grounding requirements while maintaining effective EMI shielding.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The segmented shield design enhances signal fidelity, reduces installation complexity, and prevents electrical shocks by ensuring no continuous conductive path, effectively mitigating noise and interference without increasing costs or complexity.

Implementation Method 1

a narrow strip or ribbon of dielectric or electrically insulating material, for example in the form of film

Methodology Applied
Scientific EffectElectrical insulation: Dielectric

Implementation Method 2

The patches can shield the signal conductors from interference

Methodology Applied
Scientific EffectElectromagnetic shielding: Faraday Cage

Data Source

PatentUS8119906B1Communication cable shielded with mechanically fastened shielding elements
Publication Date: 2012.02.21 SUPERIOR ESSEX INT INC
  • US8119906B1 patent drawing
  • US8119906B1 patent drawing
  • US8119906B1 patent drawing

AI summary

A cable shield tape can comprise patches of electrically conductive material disposed adjacent a strip of dielectric material, with the patches electrically isolated from one another. An attachment system can mechanically attach the patches to the dielectric material, for example to avoid flammable adhesives. The attachment system can comprise one or more mechanical fasteners, rivets, staples, clips, clamps, metallic members, nonorganic materials, nonflammable materials, holes, holes with flared or mushroomed rims, protrusions, etc. The attachment system can also or alternatively comprise technology for knolling, punching, seating, surface patterning, peening, embossing, etc. The tape can be wrapped around one or more cable conductors, such as wires that transmit data, to provide electrical or electromagnetic shielding. The resulting cable can have a shield that is electrically discontinuous between opposite ends of the cable.