Well Ranging via Segmented Casing Insulation

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Solution Overview

Problem

Magnetic ranging techniques for well intersection and SAGD applications face accuracy issues due to current leakage, especially when the ground stake is close to the well head, leading to poor signal performance at deeper depths.

Innovation Solution

Implementing downhole excitation with insulated gaps in the well casing to minimize leakage current and enhance the strength of the injected signal, allowing a significant portion of the current to flow downhole, thereby improving the signal/noise ratio and ranging accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If surface excitation is used with ground stake close to well head, then ease of operation is improved, but signal strength at depth deteriorates due to current leakage

Engineering Contradiction:
Improveease of operationVSAvoidsignal strength
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The well casing is divided into multiple sections with insulating gaps between them, creating segmented conductive paths. This segmentation prevents current leakage at the surface by blocking the electrical connection between upper and lower casing sections, thereby maintaining signal strength at depth while allowing the ground stake to be positioned close to the well head.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Insulating gaps are introduced as intermediary elements between conductive casing sections. These gaps act as mediators that block current leakage paths while allowing the electromagnetic signal to pass through, resolving the contradiction between operational ease and signal reliability.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If downhole excitation with insulated gaps is implemented, then signal strength at depth is improved, but device complexity increases

Engineering Contradiction:
Improvesignal strengthVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The casing is segmented into multiple conductive sections separated by insulating gaps. This segmentation approach improves signal strength by preventing current leakage while adding only moderate complexity through the use of standardized insulating components that can be integrated during normal casing installation.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach significantly improves the strength of the injected signal at deeper depths, enabling accurate distance and direction measurements between wells, even when the ground stake is close to the well head, and extends the effective ranging depth by approximately 200-450 meters compared to conventional methods.

Implementation Method 1

injecting an excitation signal into the lower one of the portions to induce a magnetic field into a geological formation surrounding the well

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

casing separated by at least one insulating gap into at least two portions... minimize leakage current and enhance the strength of the injected signal

Methodology Applied
Scientific EffectElectrical insulation: Electrical Resistance

Data Source

PatentUS10557960B2Well ranging apparatus, methods, and systems
Publication Date: 2020.02.11 HALLIBURTON ENERGY SERVICES INC
  • US10557960B2 patent drawing
  • US10557960B2 patent drawing
  • US10557960B2 patent drawing

AI summary

Apparatus, systems, and methods may operate to couple a power supply to a ground point associated with a well, and to a lower portion of a conductive casing disposed within the well, where the lower portion of the conductive casing is separated by an insulating gap from an upper portion of the conductive casing, the upper portion of the conductive casing being at a higher elevation of the first well than the lower portion of the conductive casing. Further activity may include injecting an excitation signal into the lower portion of the conductive casing to induce a magnetic field in a geological formation surrounding the first well. Additional apparatus, systems, and methods are disclosed.