Segmented Centrifugal Element for Torque Fluctuation Inhibition

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Solution Overview

Problem

Existing torque fluctuation inhibiting devices face challenges in manufacturing cost and complexity due to the requirement of forming groove portions on single centrifugal elements, which increases production costs and difficulties in setting suitable widths for rollers.

Innovation Solution

A torque fluctuation inhibiting device comprising a first rotor, a second rotor, and a centrifugal element with a cam mechanism, where the centrifugal element is formed by multiple components, allowing for easier configuration and reduced manufacturing costs by separating the engaging and cam portions across different components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If groove portions are formed on each centrifugal element to engage rollers, then the centrifugal element can be configured to inhibit torque fluctuations, but the manufacturing cost and difficulty increase

Engineering Contradiction:
Improvetorque fluctuation inhibitionVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The centrifugal element is divided into multiple separate components: a centrifugal element body and a cam mechanism component. This segmentation eliminates the need to form complex groove portions on a single centrifugal element, as the engaging portions are formed on separate components that can be manufactured more easily and assembled together.

Inventive Principle:
Principle #1Segmentation

2Reliability

If groove portions are formed on each centrifugal element to engage rollers, then the centrifugal element can be configured to inhibit torque fluctuations, but the manufacturing complexity increases

Engineering Contradiction:
Improvetorque fluctuation inhibitionVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The centrifugal element is divided into multiple separate components: a centrifugal element body and a cam mechanism component. This segmentation eliminates the need to form complex groove portions on a single centrifugal element, as the engaging portions are formed on separate components that can be manufactured more easily and assembled together.

Inventive Principle:
Principle #1Segmentation

3Reliability

If groove portions are formed on each centrifugal element, then rollers can be engaged, but it is difficult to set suitable widths for rollers

Engineering Contradiction:
Improveroller engagementVSAvoidroller width specification
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The centrifugal element is divided into multiple separate components: a centrifugal element body and a cam mechanism component. This segmentation eliminates the need to form complex groove portions on a single centrifugal element, as the engaging portions are formed on separate components that can be manufactured more easily and assembled together.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables easier formation of engaging portions and reduces manufacturing costs while effectively inhibiting torque fluctuations across various rotational speeds, improving the efficiency and cost-effectiveness of the device.

Implementation Method 1

The centrifugal element receives a centrifugal force generated by rotation of the first rotor

Methodology Applied
Scientific EffectCentrifugal force: Centrifugal Force

Data Source

PatentUS10808797B2Torque fluctuation inhibiting device, torque converter and power transmission device
Publication Date: 2020.10.20 EXEDY CORP
  • US10808797B2 patent drawing
  • US10808797B2 patent drawing
  • US10808797B2 patent drawing

AI summary

A torque fluctuation inhibiting device configured to inhibit torque fluctuations is disclosed. The torque fluctuation inhibiting device comprises a first rotor, a second rotor disposed to be rotatable relative to the first rotor, a centrifugal element, and a cam mechanism. The centrifugal element is configured to receive a centrifugal force generated by rotation of the first rotor. The centrifugal element is disposed to be movable with respect to the first rotor. The centrifugal element includes an engaging portion configured to be engage with the first rotor. The centrifugal element is formed by a plurality of components. The cam mechanism is configured to generate a circumferential force in movement of the centrifugal element and the circumferential force reduces relative displacement between the first rotor and the second rotor.