Segmented Conical Attachment Base for Smoke Extraction
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Solution Overview
Problem
Conical attachment bases for roof openings, particularly for smoke and heat extraction systems, are expensive and complex to assemble, requiring specialized tools and space due to their finished frame structure and large dimensions.
Innovation Solution
The attachment base is designed as a kit of individual linear longitudinal profiles with square to rectangular contours and corner connectors, allowing for quick and easy assembly via plug connections without specialized tools, significantly reducing manufacturing, transport, and storage costs.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If conical attachment bases are designed as finished frame structures with sloping side walls, then they provide good aerodynamic parameters for gas and smoke streams, but they require large space for storage and transport
Solution Approach 1:
The attachment base is divided into separate components (side wall elements and corner connectors) that can be stored and transported independently in a compact state, then assembled on-site to form the complete conical structure with optimal aerodynamic properties
2Stability of the object's composition
If conical attachment bases are manufactured as finished frame structures, then they provide structural integrity, but they are expensive and complex to manufacture
Solution Approach 1:
The structure is segmented into standardized side wall elements and corner connectors that can be manufactured independently using simpler processes, then assembled to create the complete structure with maintained structural integrity
Solution Approach 2:
The corner connectors are designed as universal components that can connect multiple side wall elements at different angles and positions, reducing the variety of specialized parts needed and simplifying manufacturing
3Manufacturing precision
If conical attachment bases are assembled as finished frame structures, then they ensure precise alignment, but they require complicated assembly procedures with specialized tools
Solution Approach 1:
Alignment features and connection interfaces are pre-formed on the side wall elements and corner connectors during manufacturing, so that on-site assembly requires only simple connection operations without specialized alignment tools or procedures
4Adaptability or versatility
If conical attachment bases are designed as finished frame structures, then they provide complete functionality, but they require large space and special handling during transport and storage
Solution Approach 1:
The complete attachment base is segmented into compact modules (side wall elements and corner connectors) that occupy minimal storage and transport space, yet can be assembled on-site to provide the complete conical structure with all necessary functional properties
Data Source
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AI summary
The base (10) has a rectangular shaped rotating base frame (11) comprising a top base element and a foot side. The foot side comprises a foot-side aperture (13) that is formed in diagonally directed wall surfaces (14-17). Side walls are formed from longitudinal sections (18-21) to a rectangular contour, and the corner regions are provided with the longitudinal sections by corner connectors (40, 42) in the wall surfaces. The corner regions are arranged against the corner connectors. The base frame is formed by plug connections from the longitudinal sections and the corner connectors.