Segmented Source/Drain Contacts for Stable Low-Pitch 3D Transistors

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Solution Overview

Problem

There is a need to reduce capacitance between contacts in semiconductor devices while ensuring electrical stability as pitch size decreases, particularly in multi gate transistors with three-dimensional channels, to improve scaling and current control capability.

Innovation Solution

The semiconductor device incorporates a lower interlayer insulating layer with active patterns, a gate structure, source/drain patterns, and conductive layers, featuring contact separation patterns and insulating liners to manage capacitance and enhance electrical stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If pitch size is reduced to increase device density, then device density is improved, but capacitance between contacts increases and electrical stability deteriorates

Engineering Contradiction:
Improvedevice densityVSAvoidelectrical stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The contact structure is segmented into multiple conductive layers (first conductive layer, second conductive layer, third conductive layer) separated by insulating layers. This segmentation reduces capacitance between adjacent contacts while maintaining electrical stability, allowing pitch size reduction without compromising reliability

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

An insulating layer is introduced as an intermediary between the first conductive layer and the second conductive layer. This intermediary reduces the capacitance between contacts formed in different conductive layers, enabling higher device density while maintaining electrical stability

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-affected harmful factors

If contact separation is increased to reduce capacitance, then capacitance is reduced, but device area increases

Engineering Contradiction:
Improvecapacitance between contactsVSAvoiddevice area
Core Design Contradiction:
Object-affected harmful factorsVSArea of stationary object

Solution Approach 1:

The contact separation problem is solved by transitioning from a two-dimensional planar separation to a three-dimensional vertical stacking approach. Multiple conductive layers are stacked vertically with insulating layers in between, reducing capacitance through vertical separation rather than horizontal spacing, thus maintaining compact device area

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Reliability

If multi gate transistor with three-dimensional channel is implemented to improve scaling and current control, then current control capability is improved, but device complexity increases

Engineering Contradiction:
Improvecurrent control capabilityVSAvoiddevice structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The gate structure is designed to wrap around the active pattern, providing multi-functional control over the three-dimensional channel. This wrap-around configuration enables effective current control and scaling while maintaining a relatively simple fabrication process through standardized semiconductor manufacturing techniques

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS20250374638A1Semiconductor device
Publication Date: 2025.12.04 SAMSUNG ELECTRONICS CO LTD
  • US20250374638A1 patent drawing
  • US20250374638A1 patent drawing
  • US20250374638A1 patent drawing

AI summary

A semiconductor device includes a lower interlayer insulating layer including a first surface and a second surface that are opposite to each other in a first direction; a plurality of active patterns disposed on the first surface of the lower interlayer insulating layer; a gate structure disposed on the first surface of the lower interlayer insulating layer; a source/drain pattern connected to the plurality of active patterns; a lower conductive layer that is disposed on the second surface of the lower interlayer insulating layer and includes a first surface and a second surface; a lower source/drain contact protruding from the lower conductive layer in the first direction and connected to the source/drain pattern; and a contact separation pattern that penetrates the lower conductive layer and is in contact with the lower interlayer insulating layer.