Segmented Magnetic Core Antenna With Lateral Bridge Sub-Cores

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Solution Overview

Problem

Existing antennas with multiple sub-cores are susceptible to magnetic property fluctuations due to contact pressure and temperature variations, leading to instability and manufacturing complexity.

Innovation Solution

The use of at least one second sub-core that laterally overlaps two first sub-cores to create a magnetic bridge, stabilizing the contact points and gaps between them, thereby reducing sensitivity to temperature fluctuations and external influences while simplifying manufacturing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If the core is constructed using multiple sub-cores arranged one behind the other, then the manufacturing complexity is reduced and fracture stability is improved, but the magnetic properties become susceptible to temperature fluctuations and vibrations

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidmagnetic property stability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The core is divided into multiple first sub-cores arranged one behind the other, which simplifies manufacturing and reduces fracture risk. Each sub-core can be produced separately and assembled, making the overall core more robust while maintaining electrical functionality.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Second sub-cores are introduced as intermediary elements that laterally overlap the first sub-cores. These second sub-cores act as magnetic bridges that stabilize the magnetic properties at the contact points between first sub-cores, compensating for gaps or contact pressure variations caused by temperature and vibrations.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Length of stationary object

If the sub-cores are arranged in contact with each other, then the core length is minimized, but the magnetic properties fluctuate with contact pressure variations

Engineering Contradiction:
Improvecore lengthVSAvoidmagnetic property stability
Core Design Contradiction:
Length of stationary objectVSReliability

Solution Approach 1:

Second sub-cores serve as intermediary magnetic bridges at the contact points between first sub-cores. They laterally overlap the first sub-cores and provide stable magnetic coupling that is independent of contact pressure variations, thereby stabilizing the core's magnetic properties while maintaining compact length.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The design changes the magnetic coupling parameter from direct contact (pressure-dependent) to lateral overlap with magnetic bridging (pressure-independent). This parameter change ensures stable magnetic properties regardless of contact pressure fluctuations caused by temperature or vibrations.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If the sub-cores are spaced apart with a gap, then the magnetic property stability is improved, but the electrical properties are negatively affected by varying gap sizes

Engineering Contradiction:
Improvemagnetic property stabilityVSAvoidgap size consistency
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

Second sub-cores act as magnetic intermediaries that laterally overlap the first sub-cores. They provide a stable magnetic bridge that compensates for gaps between first sub-cores, allowing the first sub-cores to be spaced apart without negatively affecting electrical properties. The second sub-cores ensure consistent magnetic coupling regardless of gap variations.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Reliability

If a single long core is used, then the antenna range and bandwidth are maximized, but the core becomes more prone to breakage and complex to manufacture

Engineering Contradiction:
Improveantenna performanceVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The long core is segmented into multiple first sub-cores arranged one behind the other. This segmentation makes the core easier to manufacture, as each sub-core can be produced separately with simpler processes, and reduces the risk of breakage during handling and assembly. The segmented structure maintains the required electrical length for antenna performance.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Second sub-cores are introduced as intermediary elements that laterally overlap the first sub-cores and provide magnetic bridging. This ensures that the segmented core maintains stable magnetic properties equivalent to a single long core, maximizing antenna range and bandwidth while benefiting from the manufacturing and fracture resistance advantages of segmentation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design results in a robust antenna with stable magnetic properties and reduced susceptibility to breakage, facilitating easier production and improved fracture stability.

Implementation Method 1

The use of at least one second sub-core, which laterally overlaps two of the at least two first sub-cores, allows for a magnetic bridging of the contact point or gap between the first sub-cores

Methodology Applied
Scientific EffectMagnetic bridging: Magnetism

Data Source

PatentEP3726651B1Antenna
Publication Date: 2026.04.22 TE CONNECTIVITY SOLUTIONS GMBH
  • EP3726651B1 patent drawingFigure 1~3
  • EP3726651B1 patent drawingFigure 4~7
  • EP3726651B1 patent drawingFigure 8~9

AI summary

An antenna comprising a magnetic core (1) and a coil (2) wound around the magnetic core (1), the magnetic core (1) comprising at least two first subcores (1.1) and at least one second subcore (1.2), the at least two first subcores (1.1) being arranged one behind the other in a longitudinal direction (8) of the magnetic core (1), each of the at least two first subcores (1.1) having a lateral side, the at least two first subcores (1.1) comprising a first first subcore (1.1) and a second first subcore (1.1), the at least one second subcore (1.2) comprising a first second subcore (1.2) being arranged on the lateral side of the first first subcore (1.1) and on the lateral side of the second first subcore (1.1) such that the first second subcore (1.2) is at least partially connected to the first first subcore (1.1) and at least partially to the second first Subcore (1.1) overlaps.