Segmented Non-Binary DAC Calibration Using ADC Feedback

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Solution Overview

Problem

High precision digital to analog converters (DACs) face challenges in achieving linearity, especially at accuracy levels of 18 bits or greater, due to voltage coefficients in resistor-based DAC architectures.

Innovation Solution

A self-calibrating method for a segmented non-binary DAC system, which involves providing cumulative and non-cumulative series of calibration input digital signals, measuring corresponding outputs, calculating scaling factors, and storing them for application during normal operation to improve linearity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If high accuracy analog trimming procedures are used to improve DAC linearity, then manufacturing precision is improved, but device complexity and cost increase

Engineering Contradiction:
ImproveDAC linearityVSAvoidtrimming procedures
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The DAC system performs self-calibration by using its own output to generate calibration data. The system applies test digital input codes, measures the analog output with an ADC, and automatically calculates correction factors without requiring external trimming equipment or manual adjustment procedures.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The calibration process is performed in advance during manufacturing or system initialization. Correction factors are pre-calculated and stored in memory before the DAC enters normal operation, eliminating the need for complex real-time trimming procedures during manufacturing.

Inventive Principle:
Principle #10Preliminary action

2Manufacturing precision

If resistor-based DAC architecture is used to achieve high precision, then manufacturing precision is improved, but non-linearity increases due to voltage coefficients

Engineering Contradiction:
ImproveDAC accuracyVSAvoidnon-linearity
Core Design Contradiction:
Manufacturing precisionVSObject-generated harmful factors

Solution Approach 1:

The system uses feedback by measuring the actual analog output with an ADC and comparing it to the expected output. Based on this feedback, correction factors are calculated to compensate for the non-linear voltage coefficients of the resistors, and these corrections are applied to subsequent digital input codes.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system changes the digital input codes by applying correction factors to compensate for the non-linear characteristics of the resistor-based architecture. This parameter transformation allows the DAC to achieve high precision despite the inherent non-linearity of the physical components.

Inventive Principle:
Principle #35Parameter changes

3Manufacturing precision

If calibration procedures are implemented to reduce non-linearity, then manufacturing precision is improved, but ease of manufacture deteriorates

Engineering Contradiction:
ImprovelinearityVSAvoidcalibration process
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The calibration process is automated and performed by the DAC system itself using standard test equipment. The system generates its own calibration data by applying test codes and measuring outputs, eliminating the need for complex external calibration equipment or skilled manual adjustment procedures.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

All calibration activities are performed in advance during manufacturing or system initialization. The correction factors are pre-calculated and stored in memory, so no complex calibration procedures are needed during field installation or maintenance, greatly simplifying the manufacturing and deployment process.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS20250202494A1Self-calibrating digital to analog converter
Publication Date: 2025.06.19 NXP USA INC
  • US20250202494A1 patent drawing
  • US20250202494A1 patent drawing
  • US20250202494A1 patent drawing

AI summary

The disclosure relates to self-calibration of non-linearity in a digital to analog converter (DAC). Example embodiments include a method for calibrating non-linearity of a segmented non-binary DAC in a self-calibrating DAC system, the method comprising: providing first calibration input digital signals to a thermometric weighted segment and measuring first outputs of the DAC with an ADC; providing second calibration input digital signals to the thermometric weighted segment and measuring second outputs of the DAC with the ADC; calculating a first scaling factor for first switches and resistive elements by dividing each of the second outputs of the DAC by a difference between adjacent ones of the first outputs of the DAC; calculating a second scaling factor for second switches from a sum of the first outputs of the DAC divided by a measured output range of the DAC; and storing the first and second scaling factors in a memory module.