Segmented Dental Implant Threads for Stable Bone Insertion

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Solution Overview

Problem

Current dental implants face challenges in securely integrating with jawbone structures due to limitations in thread design and engagement mechanisms, leading to potential cross-threading and instability during insertion.

Innovation Solution

The development of endosseous dental implants with a unique thread configuration featuring micro-grooved and micro-threaded regions, combined with a multi-sided adaptor-engaging surface, allows for secure engagement and stable insertion into the jawbone without cross-threading, utilizing a combination of micro-threads, body threads, and a self-tapping feature for enhanced stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional thread designs are used in dental implants, then the implant structure is simple, but cross-threading and instability occur during insertion

Engineering Contradiction:
Improveinsertion stabilityVSAvoidthread configuration
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The thread configuration is divided into three distinct segments: a proximal micro-grooved region with shallow grooves, a middle micro-threaded region with fine threads, and a distal macro-threaded region with deeper, coarser threads. Each segment performs a specific function during insertion, with the proximal region guiding alignment, the middle region engaging bone, and the distal region providing anchoring strength.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the implant have different thread characteristics optimized for their specific functions. The proximal region has shallow grooves (10-60 microns deep) for guidance, the middle region has fine micro-threads (0.1-0.3 mm peak-to-valley) for initial engagement, and the distal region has deeper macro-threads (at least 0.4 mm peak-to-valley) for secure anchoring. This local differentiation prevents cross-threading while ensuring stable insertion.

Inventive Principle:
Principle #3Local quality

2Strength

If deeper and wider spaced threads are used in the distal region, then anchoring strength is improved, but the transition region becomes more complex

Engineering Contradiction:
Improveanchoring strengthVSAvoidtransition region
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The thread parameters are systematically changed along the length of the implant. The distal macro-threads have greater depth (at least 0.4 mm peak-to-valley) and wider spacing compared to the middle micro-threads (0.1-0.3 mm peak-to-valley). The transition is designed with a gradual geometry change where the peak-to-valley depth of micro-threads is 25-50% of the macro-threads at the transition point, creating a smooth parameter transition that reduces stress concentration.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If multiple lead threads are used, then insertion speed is improved, but the risk of cross-threading increases

Engineering Contradiction:
Improveinsertion speedVSAvoidcross-threading prevention
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

Multiple lead threads are used only in the distal macro-threaded region, not in the proximal guidance region. The proximal region uses shallow grooves that engage bone lightly to guide alignment, while the distal region uses multiple lead macro-threads for rapid advancement. This segmentation allows fast insertion speed in the distal region without compromising alignment accuracy in the proximal region.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS9452028B1Externally-threaded, externally micro-grooved, endosseous dental implants
Publication Date: 2016.09.27 IMPLANT DIRECT INT LLC
  • US9452028B1 patent drawing
  • US9452028B1 patent drawing
  • US9452028B1 patent drawing

AI summary

An externally-threaded, endosseous dental implant includes an elongated body that is straight or tapered, and that includes external, distal regular threads, external micro-threads proximal to the regular threads, and external micro-grooves proximal to the micro-threads, with an internal passage in the body of the implant, the passage including internal threads, or internal multi-sided adaptor-engaging surfaces, or both.