Segmented Drill Bit Geometry for Jam-Free Core Removal

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Solution Overview

Problem

Existing drill bits, particularly segmented types, face issues with drill cores jamming due to fragments breaking off and getting stuck, especially for small diameters, complicating the removal process.

Innovation Solution

A drill bit design with three or more drilling segments, each with varying inner lateral distances that follow a strictly monotonic profile, ensuring minimal contact with the drill core, and featuring non-circular inner lateral surfaces to reduce jamming risks and facilitate easy removal.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If segmented drill bits are used, then the drilling operation can be performed, but drill core jamming occurs due to fragments breaking off and getting stuck

Engineering Contradiction:
Improvedrilling operation capabilityVSAvoiddrill core removal reliability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent applies asymmetry by designing the inner lateral surfaces of the drilling segments with non-circular cross-sections. Specifically, the inner lateral surfaces have varying distances from the longitudinal axis, creating an asymmetric geometry that prevents uniform contact between the drill core and segment surfaces. This asymmetric design eliminates jamming by ensuring that fragments cannot get stuck in symmetric positions, thereby maintaining reliable drill core removal while enabling continuous drilling operation.

Inventive Principle:
Principle #4Asymmetry

2Stability of the object's composition

If the cutting portion is fixed to the drilling shaft, then the structure is more stable, but drill core removal becomes difficult

Engineering Contradiction:
Improvecutting portion stabilityVSAvoiddrill core removal ease
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The patent applies the extraction principle by designing the cutting portion with segments that can be individually removed from the drilling shaft. The segments are fastened in a manner that allows them to be taken out separately without removing the entire cutting portion or damaging the drilling shaft. This enables easy drill core removal by extracting specific segments that may be obstructing the core, while maintaining the overall stable structure of the drilling shaft and cutting portion assembly during operation.

Inventive Principle:
Principle #2Taking out (Extraction)

3Ease of manufacture

If the inner lateral surfaces are circular, then the manufacturing is simpler, but jamming occurs due to increased contact surface

Engineering Contradiction:
Improvesegment manufacturing simplicityVSAvoiddrill core jamming
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The patent applies local quality by varying the geometry of the inner lateral surfaces of the drilling segments along their length and circumference. Instead of using uniform circular cross-sections, the inner lateral surfaces have locally different distances from the longitudinal axis, creating zones with different contact characteristics. This local variation in geometry reduces the overall contact surface area between the segments and drill core, preventing jamming while maintaining manufacturability through controlled non-circular profiles.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS20250229344A1Drill bit with improved removal of the drill core
Publication Date: 2025.07.17 HILTI AG
  • US20250229344A1 patent drawing
  • US20250229344A1 patent drawing
  • US20250229344A1 patent drawing

AI summary

Drill bit including a drilling shaft and a cutting portion having a first drilling segment, a second drilling segment and a third drilling segment. The first drilling segment has a first inner lateral surface with a first inner distance, the second drilling segment has a second inner lateral surface with a second inner distance, and the third drilling segment has a third inner lateral surface with a third inner distance from the longitudinal axis of the drilling shaft. The first inner distance varies between a first maximum value and a first minimum value over the circumference of the first drilling segment and has precisely one first absolute minimum value. The second inner distance is greater than or equal to the first absolute minimum value over the circumference of the second drilling segment, and the third inner distance is greater than or equal to the first absolute minimum value over the circumference of the third drilling segment.