Segmented Electrodes with Removable Hub for Directional Stimulation

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Solution Overview

Problem

Conventional ring electrodes in electrical stimulation systems for deep brain stimulation deliver stimulus current equally in all directions, leading to undirected stimulation and potential unwanted effects on neighboring neural tissue due to inability to target specific areas around the electrode.

Innovation Solution

The use of segmented electrodes with a removable central hub, where each stimulation member is electrically coupled solely via the central hub, allowing for isolation and precise directional delivery of stimulus current by removing the central hub to form electrically-isolated segmented electrodes along the periphery of an electrically-nonconductive material.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If ring electrodes are used to deliver stimulus current, then the electrode structure is simple and easy to manufacture, but the stimulus current cannot be directed to specific positions around the electrode, resulting in unwanted stimulation of neighboring neural tissue

Engineering Contradiction:
Improveelectrode structure simplicityVSAvoidunwanted stimulation of neighboring neural tissue
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The electrode is divided into multiple segmented electrodes arranged in a ring configuration, where each segment can be independently controlled. This segmentation allows the stimulus current to be directed to specific positions around the electrode by selectively activating only the necessary segments, thereby avoiding unwanted stimulation of neighboring neural tissue while maintaining the overall ring structure for ease of manufacture.

Inventive Principle:
Principle #1Segmentation

2Object-affected harmful factors

If segmented electrodes are used to direct stimulus current to specific positions, then directional stimulation is achieved, but the electrode structure becomes more complex

Engineering Contradiction:
Improvedirectional stimulation capabilityVSAvoidelectrode structure complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The segmented electrode structure serves multiple functions: it provides directional stimulation capability by selectively activating specific segments, maintains overall ring geometry for ease of manufacture and implantation, and allows for flexible programming of stimulation patterns. The segments are electrically coupled through a common conductor, enabling various stimulation configurations (individual segments, adjacent segments, or alternating segments) from a single electrode structure.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of operation

If multiple conductors are used to electrically couple each stimulation member independently, then precise electrical control is achieved, but the lead body becomes more complex and difficult to manufacture

Engineering Contradiction:
Improveelectrical control precisionVSAvoidlead body manufacturing complexity
Core Design Contradiction:
Ease of operationVSEase of manufacture

Solution Approach 1:

Multiple conductors are merged into a single common conductor that extends longitudinally through the lead body. Each segmented electrode is electrically coupled to this common conductor at its respective position, allowing independent electrical control of each segment through a simplified single-conductor architecture. This merging approach maintains precise electrical control capability while significantly reducing lead body manufacturing complexity.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentEP3019232B1Leads with segmented electrodes and methods of making the leads
Publication Date: 2019.08.21 BOSTON SCI NEUROMODULATION CORP
  • EP3019232B1 patent drawingFigure 1
  • EP3019232B1 patent drawingFigure 2
  • EP3019232B1 patent drawingFigure 3A~3D

AI summary

A method of making a stimulation lead includes disposing a pre-electrode along a distal end portion of a lead body. The pre-electrode includes a body having a central hub and stimulation members individually coupled to the central hub and extending radially - outward therefrom such that each of the stimulation members is electrically-coupled to each of the remaining stimulation members solely via the central hub. Conductors extending from terminals disposed along a proximal end portion of the lead body are electrically -coupled to each of the stimulation members. Electrically-nonconductive material is disposed around longitudinal surfaces of the central hub with the electrically- nonconductive material abutting inner surfaces of the stimulation members. The central hub is removed from the pre-electrode body to electrically isolate each of the stimulation members from one another, thereby transforming the stimulation members into electrically-isolated segmented electrodes disposed along the electrically-nonconductive material.