Segmented Fiber Optic Cable Connectors for Narrow Conduits

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Solution Overview

Problem

Existing fiber optic cable connecting devices are large and inflexible, making them difficult to pass through narrow conduits and increasing manufacturing costs due to the integration of electrical and optical components in a single housing.

Innovation Solution

The connecting device is split into two separate housings, with electrical components and connectors in one part and optical transceivers and fibers in another, allowing for a smaller, more flexible design that can be easily assembled and disassembled for easier passage through narrow spaces, and reducing the size of the optical housing to minimize electrical signal processing circuitry.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If electrical and optical components are integrated in a single housing, then signal conversion functionality is achieved, but the device size increases and flexibility decreases

Engineering Contradiction:
ImproveflexibilityVSAvoidhousing size
Core Design Contradiction:
Adaptability or versatilityVSVolume of stationary object

Solution Approach 1:

The connecting device is divided into two separate housings: a first housing containing electrical components (electrical connectors and electrical components for signal processing) and a second housing containing optical components (optical connectors and optical transceivers). This segmentation allows each housing to be optimized independently, reducing overall device size and improving flexibility while maintaining the complete signal conversion functionality between electrical and optical domains.

Inventive Principle:
Principle #1Segmentation

2Ease of manufacture

If electrical and optical components are integrated in a single housing, then signal conversion functionality is achieved, but manufacturing costs increase

Engineering Contradiction:
Improvemanufacturing costVSAvoidintegration complexity
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

By separating electrical and optical components into different housings, the manufacturing process can be simplified. Each housing can be manufactured and tested independently, allowing for specialized production techniques for each component type. The modular design enables easier assembly and reduces the complexity of integrating sensitive optical components with electrical circuitry in a single housing, thereby reducing manufacturing costs.

Inventive Principle:
Principle #1Segmentation

3Ease of operation

If the connecting device is large, then all components can be housed together, but passage through narrow conduits becomes difficult

Engineering Contradiction:
Improvepassage through conduitsVSAvoiddevice volume
Core Design Contradiction:
Ease of operationVSVolume of stationary object

Solution Approach 1:

The connecting device is segmented into two separate housings that can be passed through narrow conduits independently. The first housing contains electrical components and the second housing contains optical components. This segmentation allows the device to navigate through tight spaces and narrow conduits that would be inaccessible to a single large housing, while still providing complete electrical-to-optical signal conversion functionality when assembled.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design reduces the overall size of the connecting device, facilitates easier passage through narrow conduits, and lowers manufacturing costs by separating electrical and optical components, while maintaining signal conversion functionality.

Implementation Method 1

optical transceivers disposed within the second housing, the optical transceivers being electrically connected to the third electrical connector and optically coupled to the optical fibers

Methodology Applied
Scientific EffectOptical signal conversion: Photoelectric Effect

Data Source

PatentUS9134493B2Fiber optic cable with electrical connectors at both ends
Publication Date: 2015.09.15 CELERITY TECH
  • US9134493B2 patent drawing
  • US9134493B2 patent drawing
  • US9134493B2 patent drawing

AI summary

A connecting device for a fiber optic cable includes a first part having a first housing and first and second electrical connectors located on the first housing, and a second part having a second housing and a third electrical connector located on the second housing. The second and third electrical connectors are adapted to be mechanically and electrically connect with each other or disconnected from each other. The first part further includes electrical components disposed within the first housing and electrically connected to the first and second electrical connectors. The second part receives end portions of optical fibers of the fiber optic cable, and further includes optical transceivers disposed within the second housing which are electrically connected to the third electrical connector and optically coupled to the optical fibers. Also disclosed is a cable device employing an optical fiber cable and two connecting devices at its two ends, where at least one of the connecting devices has a structure described above.