Segmented Fire Protection Collar for Variable Pipe Diameters

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Solution Overview

Problem

Existing fire protection sleeve systems are inflexible and costly, requiring multiple versions for different pipe diameters and often using excessive materials, which limits their effectiveness and affordability for larger diameters.

Innovation Solution

A fire protection sleeve segment system composed of step-shaped housing elements with intumescent material applied to contact surfaces, allowing for adjustable assembly to fit various pipe diameters using a single tool, reducing material usage and production costs, and enabling efficient closure of larger openings through the expansion of intumescent material.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a separate fire protection collar is designed for each pipe diameter, then the fire protection effectiveness is ensured, but the device complexity and manufacturing cost increase significantly

Engineering Contradiction:
Improvefire protection effectivenessVSAvoidnumber of different versions
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The fire protection collar is divided into multiple segments that can be assembled together to form a complete collar. Each segment is a standardized component that can be combined in different quantities to accommodate various pipe diameters, eliminating the need for completely different designs for each size.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The segmented design creates universal components that can serve multiple functions across different applications. The same segment design can be used for various pipe diameters by simply changing the number of segments, making the system multi-functional and adaptable.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If the housing elements are arranged in a stepped arrangement, then the adaptability to different pipe diameters is improved, but the manufacturing precision requirements increase

Engineering Contradiction:
Improveadjustable assembly for various diametersVSAvoidstepped arrangement alignment
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The collar is segmented into modular elements with standardized interfaces. The stepped arrangement of these segments creates adjustable gaps that can accommodate different pipe diameters while maintaining manufacturing simplicity through repeated standard patterns.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system allows parameter changes in the number of segments and their angular arrangement to adapt to different pipe diameters. The stepped configuration enables continuous adjustment of the effective diameter by adding or removing segments, rather than requiring precision manufacturing for each specific size.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If additional mechanical elements are provided for larger pipe diameters, then the closure effectiveness is improved, but the manufacturing cost increases

Engineering Contradiction:
Improveclosure effectiveness for large diametersVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

Instead of adding complex mechanical elements, the solution uses additional simple segments to achieve closure for larger diameters. The segmented design naturally scales to larger sizes by simply increasing the number of segments, avoiding the need for expensive mechanical closure mechanisms.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The same segment design is copied and repeated around the circumference to accommodate larger diameters. This copying approach maintains manufacturing simplicity by using identical standardized components rather than introducing new complex mechanical elements.

Inventive Principle:
Principle #26Copying

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides a flexible, cost-effective solution for sealing combustible bodies by allowing adjustable assembly and reduced material usage, ensuring effective closure of openings across various diameters while maintaining stability and security during fires.

Implementation Method 1

In the event of a fire, the intumescent material expands upon exposure to heat and seals the opening, thereby preventing or at least delaying the spread of smoke or fire.

Methodology Applied
Scientific EffectIntumescent material expansion: Intumescent Materials

Data Source

PatentEP3894730B1Fire safety sleeve segment and fire safety sleeve
Publication Date: 2023.03.29 HILTI AG
  • EP3894730B1 patent drawingFigure 1
  • EP3894730B1 patent drawingFigure 2a~2b
  • EP3894730B1 patent drawingFigure 3~5

AI summary

The invention relates to a fire protection collar segment (10) for a fire protection collar (62) for sealing a combustible body (64) penetrating an opening (58) in a wall or ceiling in the event of a fire, which fire protection collar segment comprises a first housing element (12) and a second housing element (14). The housing elements (12, 14) each comprise a delimiting wall (20, 22), which has a contact surface (50, 52) and an outer surface (24, 26) opposite the contact surface (50, 52). The two housing elements (12, 14) are fixedly connected to one another and are in a stepped arrangement relative to one another. An intumescent material (54, 56) is applied to the contact surfaces (50, 52). In order to form a fire protection collar, several of the fire protection collar segments (10) are arranged relative to one another in such a way and connected to one another in such a way that the intumescent material (54) applied to the contact surface (50) of the first housing element (12) is completely or partially covered by the second housing element (14') of the adjacent fire protection collar segment (10').