Segmented External Fixation Plates for Bone Deformity Correction

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Solution Overview

Problem

Current external bone fixation systems for treating bone deformity and trauma are uncomfortable, inconvenient for wound cleaning, and provide temporary, unstable fixation with limited weight-bearing capability, often requiring oversized rings that encumber patients.

Innovation Solution

A customizable external fixation system using fixation plates such as C, N, J, K, and Foot Plates, coupled with posts, rods, and telescoping struts, allowing for stable fixation while accommodating edema and providing easier access for wound care, with various configurations to suit individual anatomy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If circular rings are used to surround the patient's limb, then the fixation provides stability, but the device becomes uncomfortable and inconvenient for wound cleaning

Engineering Contradiction:
Improvefixation stabilityVSAvoidwound cleaning accessibility
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The circular ring is segmented into multiple fixation plates (C-plate, N-plate, J-plate, K-plate, I-plate) that can be independently positioned and configured. This segmentation allows the fixation structure to provide stability while creating openings and pathways that improve access to the limb for wound cleaning and reduce patient discomfort.

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If oversized rings are used to accommodate large extremities, then the device can fit larger patients, but the device becomes more encumbering and uncomfortable

Engineering Contradiction:
Improvesize accommodationVSAvoidpatient comfort
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

Different fixation plates are designed with specific local geometries (C-shape, N-shape, J-shape, K-shape, I-shape) that can be selected and configured to match the local anatomy of the patient's limb. This allows the device to adapt to various limb sizes and shapes without requiring a single oversized ring that would encumber the patient, as each plate can be optimally sized and shaped for its specific location.

Inventive Principle:
Principle #3Local quality

3Reliability

If traditional external fixation systems are used for acute trauma, then temporary fixation is provided, but the system lacks weight-bearing capability and is difficult to reposition

Engineering Contradiction:
Improvetemporary fixationVSAvoidweight-bearing capability
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The fixation system incorporates adjustable and reconfigurable elements that allow it to transition from a temporary fixation state to a more permanent, load-bearing configuration. The modular plate and connector design enables dynamic adjustment of the fixation strength and configuration as the patient's condition evolves and weight-bearing needs increase.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS11304727B2External fixation for the correction of bone deformity and trauma
Publication Date: 2022.04.19 NEW STANDARD DEVICE LLC
  • US11304727B2 patent drawing
  • US11304727B2 patent drawing
  • US11304727B2 patent drawing

AI summary

Provided is an apparatus and component parts of a system for the external fixation of bones. The component parts include fixation plates such as a J-shaped Plate and an I-shaped Plate. Two or more fixation plates are configured along an axis, the two or more fixation plates; a plurality of telescoping adjustable struts that connect a first fixation plate along the axis with a second fixation plate of the plurality of fixation plates along the axis, wherein the first and second fixation plates are adjacent plates along the axis; and a plurality of posts, each post connecting two adjacent fixation plates of the plurality of fixation plates along the axis.