Segmented Flexible Hardgood for Low-Peel-Force Adhesive Mounting

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Solution Overview

Problem

Existing peelable adhesive products often fail to work effectively on painted and rough surfaces, exhibit low shear strength, and can cause damage when removed, requiring multiple steps or complex constructions.

Innovation Solution

The development of adhesive articles with a flexible body comprising linear segments and connector elements, allowing for anisotropic flexibility, which reduces the peel force required for removal and enhances shear strength, enabling damage-free removal from various surfaces, including painted and rough surfaces.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a rigid hardgood is used to mount objects, then the mounting device can hold weight, but the peel force necessary to remove the mounting device increases

Engineering Contradiction:
Improveweight holding capacityVSAvoidpeel force
Core Design Contradiction:
StrengthVSForce

Solution Approach 1:

The body is divided into multiple linear segments connected by connector elements, creating a flexible structure that can bend and deform during removal. This segmentation allows the mounting device to maintain structural integrity for weight holding while reducing peel force through controlled deformation of the segments and connectors.

Inventive Principle:
Principle #1Segmentation

2Ease of operation

If existing peelable adhesive products are used on painted and rough surfaces, then they can be removed, but they often do not work well and can cause damage

Engineering Contradiction:
Improveremoval easeVSAvoidperformance on painted and rough surfaces
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent modifies the physical parameters of the mounting device by introducing anisotropic flexibility through the segmented body structure with connector elements. This allows the device to adapt its mechanical properties to different surface conditions, maintaining reliable performance on painted and rough surfaces while enabling damage-free removal through controlled flexibility in specific directions.

Inventive Principle:
Principle #35Parameter changes

3Force

If the backing material stiffness is reduced to reduce peel force, then peel force decreases, but the construction may require thicker materials which increase damage potential

Engineering Contradiction:
Improvepeel forceVSAvoidbacking thickness
Core Design Contradiction:
ForceVSVolume of stationary object

Solution Approach 1:

The patent employs a flexible body composed of thin linear segments and connector elements that provides the necessary flexibility for low peel force removal. This flexible shell structure achieves the desired mechanical properties without requiring thick materials, as the segmented design allows controlled deformation at the connector elements while maintaining overall structural integrity.

Inventive Principle:
Principle #30Flexible shells and thin films

4Ease of operation

If existing peelable products are designed for clean removal, then they remove without damage, but they exhibit low shear strength and can hold little weight

Engineering Contradiction:
Improveclean removalVSAvoidshear strength
Core Design Contradiction:
Ease of operationVSStrength

Solution Approach 1:

The patent creates a composite structure combining rigid linear segments with flexible connector elements. This composite design provides both the shear strength needed to hold weight (through the rigid segments) and the flexibility required for clean removal (through the flexible connectors), resolving the contradiction between weight-bearing capacity and ease of removal.

Inventive Principle:
Principle #40Composite materials

Data Source

PatentUS11819146B2Flexible hardgoods with enhanced peel removability
Publication Date: 2023.11.21 3M INNOVATIVE PROPERTIES CO
  • US11819146B2 patent drawing
  • US11819146B2 patent drawing
  • US11819146B2 patent drawing

AI summary

The present disclosure provides adhesive mounting articles that can be removed from surfaces without damage by having reduced contribution of a hardgood to the peel force generated by the adhesive article during removal. In some instances, this can be accomplished by a hardgood that is flexible in a peel direction and rigid in a weight hanging direction. Such hardgoods may include a plurality of minimally connected body segments arranged about the transverse axis of the hardgood body.