Segmented Fuel Cell Stack with Movable Barriers

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Solution Overview

Problem

Current fuel cell systems operate with suboptimal efficiency due to excess operating media leading to increased losses, and the inability to independently vary stoichiometry across cascade stages, resulting in inefficient utilization of operating media.

Innovation Solution

A fuel cell stack with segmented architecture, where individual fuel cells are arranged in parallel within each segment, allowing for the variation of the number of fuel cells and segments, and movable fluid barriers to optimize operating medium flow and consumption across stages.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If fuel cell systems operate with excess operating media to ensure stable operation, then reliability is improved, but energy efficiency deteriorates due to increased losses

Engineering Contradiction:
Improvestable operationVSAvoidenergy efficiency
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The fuel cell stack is divided into multiple segments with movable fluid barriers, allowing independent control of operating media flow in each segment. This enables optimization of media utilization efficiency in later segments while maintaining stable operation in earlier segments, resolving the contradiction between reliability and energy efficiency.

Inventive Principle:
Principle #1Segmentation

2Device complexity

If a fixed cascade configuration is used, then device complexity is reduced, but adaptability deteriorates due to inability to independently vary stoichiometry across stages

Engineering Contradiction:
Improvecascade configurationVSAvoidstoichiometry adjustment
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

Movable fluid barriers are introduced into the cascade configuration, transforming the fixed structure into a dynamic one. The barriers can be repositioned to vary the number of fuel cells in each segment, enabling independent stoichiometry adjustment across cascade stages while maintaining manageable device complexity.

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If the number of fuel cells in each segment is variable, then adaptability is improved for optimizing media utilization, but device complexity increases due to movable fluid barriers

Engineering Contradiction:
Improvemedia utilization optimizationVSAvoidsegment configuration
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The fuel cell stack is segmented into multiple independent sections with controllable fluid barriers. This segmentation enables flexible adjustment of the number of active fuel cells in each segment, optimizing media utilization across the cascade while distributing the complexity across modular units rather than requiring a completely reconfigurable system.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances system efficiency by optimizing the use of operating media, reducing unconsumed media release, and allowing independent adjustment of stoichiometry across stages, thereby improving overall fuel cell system performance.

Implementation Method 1

electrochemical oxidation of H2 to H+ with loss of electrons takes place

Methodology Applied
Scientific EffectElectrochemical oxidation: Oxidation

Implementation Method 2

Fuel cells use the chemical conversion of a fuel with oxygen into water in order to generate electrical energy

Methodology Applied
Scientific EffectFuel cell reaction: Fuel Cell

Implementation Method 3

a transport of the H+ protons from the anode chamber into the cathode chamber is effected via the electrolytes or the membrane

Methodology Applied
Scientific EffectIon conduction: Conduction (electrical)

Implementation Method 4

ion-conducting (usually proton-conducting) membrane

Methodology Applied
Scientific EffectProton conduction: Fast Ion Conductor

Implementation Method 5

a reduction of O2 to 2 O2− with uptake of electrons takes place

Methodology Applied
Scientific EffectCatalytic reduction: Catalysis

Implementation Method 6

The latter generally comprise supported precious metals, in particular platinum

Methodology Applied
Scientific EffectPrecious metal catalysis: Catalysis

Data Source

PatentUS10680269B2Variably segmented fuel cell stack, and fuel cell system and vehicle comprising same
Publication Date: 2020.06.09 AUDI AG
  • US10680269B2 patent drawing
  • US10680269B2 patent drawing

AI summary

The invention relates to a fuel cell stack having at least two segments of individual fuel cells arranged in parallel in terms of fluid, said segments being arranged in series relative to one another in terms of fluid. It is provided that the fuel cell stack is set up to vary the number of individual fuel cells in at least one segment.