Segmented Grouting Slurry for Aquifer Repair

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Solution Overview

Problem

In aquifer restoration through grouting in mining areas, the slurry injected encounters dynamic water with high velocity, leading to significant dilution and a low retention rate, necessitating excessive slurry usage.

Innovation Solution

The method employs segmented grouting comprising scour and migration, splitting and diffusion, and sedimentation and compaction grouting, using slurries with varying specific gravities and pump volumes to improve slurry retention and distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional grouting is used to repair aquifers, then the aquifers can be restored, but the slurry is greatly diluted by dynamic water and split rock mass, resulting in extremely low retention rate and excessive slurry consumption

Engineering Contradiction:
Improveaquifer restoration effectivenessVSAvoidslurry retention rate
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The grouting process is divided into three distinct stages: scour and migration grouting (first slurry), splitting and diffusion grouting (second slurry), and sedimentation and compaction grouting (third slurry). Each stage uses slurry with different specific gravity and pump volume parameters to achieve specific objectives, transforming the single-stage conventional grouting into a multi-stage segmented process that improves slurry retention rate by 89%

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent systematically changes slurry parameters across the three grouting stages: the first slurry has lower specific gravity and higher pump volume for scouring; the second slurry has medium specific gravity and medium pump volume for splitting and diffusion; the third slurry has higher specific gravity and lower pump volume for sedimentation and compaction. This parameter optimization resolves the contradiction between restoration effectiveness and slurry retention

Inventive Principle:
Principle #35Parameter changes

2Reliability

If conventional grouting is used to repair aquifers, then the aquifers can be restored, but a large amount of slurry is required, increasing grouting cost and material consumption

Engineering Contradiction:
Improveaquifer restoration effectivenessVSAvoidslurry consumption
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

By segmenting the grouting process into three stages with progressively optimized slurry parameters, the patent achieves effective aquifer restoration with significantly reduced total slurry consumption. The segmented approach ensures each unit of slurry performs its specific function efficiently, reducing overall material requirements while maintaining restoration effectiveness

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The systematic optimization of slurry parameters (specific gravity and pump volume) across the three grouting stages enables reduced slurry consumption. The third slurry with higher specific gravity and lower pump volume provides compaction with minimal material, while the progressive parameter changes ensure each stage uses the minimum necessary slurry quantity for its specific objective

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces the amount of slurry required by up to 89%, effectively sealing cracks, minimizing shallow water resource loss, and maintaining aquifer stability.

Implementation Method 1

slurry can be pumped into an area of sudden water inrush through drilling

Methodology Applied
Scientific EffectFluid flow:

Implementation Method 2

slurry will be greatly diluted by the dynamic water and the split rock mass

Methodology Applied
Scientific EffectPressure: Pressure Increase

Implementation Method 3

the first specific gravity is less than the second specific gravity; the second specific gravity is less than the third specific gravity

Methodology Applied
Scientific EffectGravity: Gravitation

Implementation Method 4

the sedimentation and compaction grouting may use a third slurry with a third specific gravity and a third pump volume for grouting

Methodology Applied
Scientific EffectSedimentation: Sedimentation

Data Source

PatentUS12312958B1Method of segmented grouting for repairing aquifers in mining area
Publication Date: 2025.05.27 CHINA UNIV OF MINING & TECH (BEIJING)
  • US12312958B1 patent drawing
  • US12312958B1 patent drawing
  • US12312958B1 patent drawing

AI summary

Disclosed is a method of segmented grouting for repairing aquifers in a mining area after mining. The method may include: drilling a grouting hole in a ground area corresponding to a water inflow position in a goaf; and performing a segmented grouting in a target grouting layer through the grouting hole. The segmented grouting may include: a scour and migration grouting, a splitting and diffusion grouting, and a sedimentation and compaction grouting. The scour and migration grouting may use a first slurry with a first specific gravity and a first pump volume for grouting. The splitting and diffusion grouting may use a second slurry with a second specific gravity and a second pump volume for grouting. Moreover, the sedimentation and compaction grouting may use a third slurry with a third specific gravity and a third pump volume for grouting.